High-Performance Waterjet Cutting Garnet Sand for Effective Surface Treatment

• Customization: Available
• Natural Abrasive Type: Garnet
• Artificial Abrasive Type: Garnet Abrasive
• Model NO.: 80 mesh
• Function: Surface Deburring
• Source: Natural Abrasives
• Particle Size: Abrasive
• Hardness: Conventional Abrasive
• Al2O3: 24.51%
• Sio2: 37.07%
• Fe2o3: 4.35%
• Feo: 18.84%
• MGO: 6.01%
• Cao: 6.2%
• Mno: 0.18%
• TiO2: 0.47%
• Color: Heavy Red, Orange Red, Rose Red, Brown
• Shape: Angular, Edge Sharp
• Transport Package: 25 Kg Bag, 40 Bags in One Ton Bag.
• Specification: customized.
• Trademark: Frere
• Origin: China
• HS Code: 2513200000
• Production Capacity: 50000 Tons/Year
• Package Size: 1000.00cm * 1000.00cm * 900.00cm
• Package Gross Weight: 1000.000kg

Product Description

Product Description

Garnet sand is a naturally inert mineral, distinguished by its sharp, angular twelve-sided crystal structure, known as a rhombic dodecahedron. Boasting a remarkable hardness of 7.5 to 8.5 on the Mohs scale, these crystals possess superior abrasive qualities, rendering them exceptionally ideal for a wide array of industrial applications.

APPLICATIONS
Garnet sand finds extensive use across various industries, particularly in the polishing of glass screens, single crystal silicon, and optical lenses. It excels in rust removal through sand blasting or precise waterjet cutting. As a premier sandblasting abrasive, garnet sand effectively eliminates rust, paint, and corrosion, making it suitable for diverse applications on metals, bricks, concrete, and masonry.

PRODUCTION PROCESS
Extraction:
Mining: The journey of garnet sand begins with extraction, sourced from alluvial deposits or mined from robust rock formations. Depending on the deposit type, alluvial mining involves washing and screening, while hard rock mining entails drilling, blasting, and crushing.

Crushing and Grinding:
Primary Crushing: Initially, the extracted garnet ore undergoes primary crushing using jaw or gyratory crushers, breaking it into manageable pieces.
Secondary Crushing: Subsequent processing involves secondary crushing via cone or impact crushers to achieve the desired particle size.

Separation:
Screening: The crushed material undergoes a screening process to segregate garnet particles from waste rock, utilizing vibrating screens or sieves for precise classification.
Gravity Separation: Employing gravity-based methods such as jigging or spiral concentration, garnet is separated from lighter impurities, leveraging density differences for optimal purity.
Magnetic Separation: Advanced magnetic separators are employed to meticulously remove any magnetic minerals or impurities from garnet sand, ensuring high purity.

Washing and Drying:
Washing: Thorough washing of garnet sand eliminates remaining impurities, clay, or dust, typically in washing plants or through hydrocyclones.
Drying: Post-washing, the garnet sand is dried using rotary or fluidized bed dryers, meticulously removing moisture in preparation for further processing or packaging.

Milling (Optional):
Fine Grinding: Depending on specific applications, garnet sand may undergo additional milling to achieve finer particle sizes, commonly utilizing ball or roller mills.

Screening and Classification:
Size Classification: The dried garnet sand is meticulously screened and classified into diverse size ranges, adhering to industry standards or customer specifications, using vibrating screens and air classifiers for precision.

Quality Control:
Inspection and Testing: Rigorous quality control tests confirm that garnet sand meets designated standards, evaluating aspects like particle size distribution, hardness, purity, and absence of contaminants.
Surface Treatment (Optional):

Coating or Polishing: To enhance specific properties such as abrasiveness or chemical resistance, the garnet sand may undergo specialized surface treatments, tailored to its intended application.

Storage: The packaged garnet sand is stored in a dry, controlled environment to preserve its quality and prevent any form of contamination.


 

TYPICAL CHEMICAL ANALYSIS
Al2O3	24.51%
SiO2	37.07%
Fe2O3	4.35%
FeO	18.84%
MgO	6.01%
CaO	6.20%
MnO	0.18%
TiO2	0.47%

PHYSICAL PROPERTIES
Color	Heavy red, orange red, rose red, brown
Shape	Angular, edge sharp
Crystal Form	Isometric system
Specific Gravity	3.5
Hardness	7.0-7.9 Mohs scale
Melting Temperature	1350 °C

Detailed Photos

 

Product Parameters

GRAIN SIZES AVAILABLE: Choose from an extensive selection of precision-crafted grain sizes to meet your specific cutting and surface treatment requirements.
Mesh: Explore a versatile range of mesh sizes including 30/60, 40/80, 50/100, 50/120, 60/100, 60/150, 80/120, and 80/150, tailored for optimal performance and precision.
Grit: Select from a thorough assortment of grit sizes such as 16, 20, 24, 30, 36, 46, 54, 60, 70, 80, 90, 100, 120, 150, 180, and 220, engineered for effective surface treatment outcomes.

Packaging & Shipping

Small Bags:
Weight: Our small bags are conveniently offered in two standard sizes - 25 kg (55 lbs) and 50 kg (110 lbs) - ensuring flexibility for various needs.
Material: Engineered from robust materials like polyethylene or polypropylene, these bags assure durability under various conditions.
Features: Expertly sealed to thwart moisture ingress and contamination, our small bags come with handles or ties, ensuring effortless handling and transport.
Applications: Perfectly suited for smaller-scale operations, laboratories, or any industry that demands precise and manageable quantities.

Bulk Bags:
Weight: Our jumbo bags, ranging from 500 kg (1100 lbs) to a massive 2000 kg (4400 lbs), also known as Flexible Intermediate Bulk Containers (FIBCs), cater to large-scale demands.
Material: Crafted from woven polypropylene fabric, often supplemented with a polyethylene liner, these bags offer superior moisture protection.
Features: Designed with lifting loops for seamless transport via forklifts or cranes, plus options for spout tops and discharge bottoms to control filling and emptying.
Applications: Ideal for substantial industrial applications, including bulk storage and efficient transport, meeting large-scale operational needs.

Drums and Barrels:
Weight: Our drums are available in a standard size of 200 L (53 gallons), perfectly suited for versatile storage and transport needs.
Material: Constructed from either sturdy metal or high-density polyethylene, these drums guarantee resilience and protective storage.
Features: Equipped with tamper-evident seals, these drums are moisture-resistant and easily stackable, optimizing storage efficiency.
Applications: Ideal for scenarios demanding extra protection against environmental elements or for streamlining automated handling processes.

Custom Packaging:
Options: Offering bespoke packaging solutions, we customize based on precise customer requirements to ensure satisfaction.
Features: Customization extends to weights, materials, and labeling, allowing for tailored solutions that meet unique needs.
Applications: Perfectly suited for niche industries or unique applications, meeting specific packaging standards and requirements.

Labeling and Documentation:
Identification: Every package is clearly marked with essential product details, including grade, grit size, weight, and batch number for accurate tracking.
Safety Information: Comprehensive labels provide all necessary safety and handling instructions to ensure user safety.
Compliance: All our packaging adheres to stringent international shipping regulations and industry standards, ensuring smooth and compliant global logistics.

 

Company Profile

Luoyang Frere Import and Export Trading Co., Ltd. stands as a premier trading company renowned for its specialization in refractory materials and abrasive media. Our company exemplifies an integrated approach, seamlessly merging industry prowess with trading excellence. Equipped with state-of-the-art testing facilities and fortified by substantial technical expertise, we operate two advanced factories strategically located in Luoyang city, Henan province. With an impressive legacy of 24 years in the production of Brown Fused Alumina (BFA) and White Fused Alumina (WFA), we have honed our craft to perfection.

Capitalizing on our strong alliances with factories, we present an exceptional range of products, including Cutting Wheels, Grinding Wheels, and Flap Discs, all offered at competitive market prices. Our offerings have garnered widespread acclaim and trust, adeptly addressing the dynamic economic and social demands of today's market. Our unwavering commitment to quality ensures that our products consistently meet and exceed the highest standards, delivering unparalleled customer satisfaction.

At Luoyang Frere, we cherish long-term partnerships and eagerly anticipate the opportunity to collaborate with your esteemed company. Our dedicated team is well-prepared to address your needs and to play a pivotal role in driving your success in the near future.
 

Our Advantages

1. High-Quality Products & Competitive Pricing: We are dedicated to sourcing and supplying only the finest abrasive and refractory materials that adhere to strict international standards. This commitment guarantees superior performance and reliability across a diverse range of industrial applications. By harnessing our robust relationships with manufacturers and mastering efficient supply chain management, we are able to offer highly competitive pricing without sacrificing quality.

2. Custom Solutions: At LUOYANG FRERE IMPORT AND EXPORT TRADING CO., LTD., we take pride in providing bespoke solutions meticulously crafted to meet the unique requirements of our customers. Whether it involves tailored packaging, specific product specifications, or flexible delivery schedules, we ensure optimal satisfaction and convenience for each client.

3. Expertise and Experience: Our team is composed of seasoned industry experts who possess a wealth of knowledge and experience. This enables us to deliver invaluable technical support and insightful guidance to our customers, empowering them to achieve their operational goals efficiently.

4. Quality Assurance: We uphold the highest standards of quality assurance by implementing exhaustive quality control measures at every stage of the procurement and delivery process. This ensures that our products consistently meet and exceed the highest quality benchmarks.

5. Sustainability and Environmental Responsibility: Our commitment to sustainability and environmental responsibility is unwavering. We offer eco-friendly products and innovative solutions that empower our customers to diminish their environmental footprint, thereby promoting a healthier planet for future generations.

6. Customer-Centric Approach: At the heart of our business is a customer-centric philosophy that prioritizes the needs and preferences of our clients. We are dedicated to providing exceptional customer service and fostering long-term partnerships founded on trust and mutual benefit.

After Sales Service

At Luoyang Frere Import and Export Trading Co., Ltd., we hold a steadfast belief that our commitment to our customers extends far beyond the initial purchase. Our all-encompassing after-sales service is meticulously crafted to ensure your ongoing satisfaction and the thriving success of your interactions with our products. When you partner with us as your trusted supplier of abrasive and refractory solutions, here's the stellar after-sales experience you can anticipate:

1. Technical Support:
Our dynamic team of seasoned engineers and technical experts stands ready to offer unparalleled advice and unwavering support. Whether you require guidance on product selection, mastery of application techniques, or expert troubleshooting, we are unwaveringly dedicated to helping you achieve optimal results with confidence.

2. Product Training:
We provide comprehensive training programs meticulously designed to empower your team with the knowledge and skills to use our products with maximum efficacy and safety. From foundational handling practices to sophisticated application strategies, our training is customized to meet your unique requirements.

3. Warranty and Repairs:
Every one of our products is backed by a robust and reliable warranty. Should any issues arise, our devoted service team is committed to delivering rapid repairs or replacements, ensuring that your operations experience minimal disruption and continue to run with seamless efficiency.

4. Regular Follow-ups:
Our proactive approach to customer service includes regular follow-ups to assess product performance and actively gather your feedback. This ongoing dialogue empowers us to perpetually refine and enhance our offerings, ensuring they align perfectly with your evolving needs.

5. Maintenance Services:
To augment the longevity and performance of our products, we offer expert maintenance services. Our specialists assist you in crafting a strategic maintenance schedule and provide on-site support, ensuring your equipment remains in peak condition for sustained operational excellence.

6. Rapid Response:
In the face of urgent issues, our rapid response team is poised to deliver swift and effective assistance. Recognizing the time-sensitive nature of your operations, we are dedicated to resolving any challenges with utmost urgency, minimizing any potential impact on your workflow.

7. Spare Parts Availability:
We maintain an extensive inventory of spare parts, ensuring you have seamless access to the components you require. Supported by our efficient logistics network, we guarantee speedy delivery, mitigating downtime and sustaining the smooth operation of your business.

8. Customer Feedback Loop:
Your feedback is a cornerstone of our continuous improvement process. We actively solicit your insights on our products and services, integrating them into our efforts to surpass your expectations at every touchpoint, consistently elevating your experience with us.

9. 24/7 Customer Service:
Our dedicated customer service team remains at your disposal around the clock, 24/7, ready to address any inquiries or concerns you may have. Whether it's a routine question or an urgent situation, you can rely on our unwavering support and commitment to your satisfaction.