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Natural Abrasive Type: | Natural Corundum |
Artificial Abrasive Type: | Corundum Abrasives |
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Discover the exceptional qualities of White Fused Alumina, renowned for its unparalleled hardness and exceptional purity. This superior abrasive material is the ideal choice for grinding tasks involving high carbon steel, high-speed steel, and chilled steel, delivering outstanding performance and efficiency with every use. Furthermore, white fused alumina is extensively utilized as a polishing agent, ensuring a flawless, high-gloss finish in a wide array of applications.
TYPICAL CHEMICAL ANALYSIS | |
Al2O3 | 99.54% |
Na2O | 0.23% |
SiO2 | 0.06% |
Fe2O3 | 0.06% |
PHYSICAL PROPERTIES | |
Color | White |
Shape | Angular grain shape |
Crystal Form | Alpha alumina |
Specific Gravity | 3.95 |
Hardness | 2150 Knoop scale |
Magnetic Material | 0.00% |
TYPICAL BULK DENSITY | |||||||
Grit (F) | g/cm³ | Grit (F) | g/cm³ | Grit (F) | g/cm³ | Grit (F) | g/cm³ |
12 | 1.74 | 30 | 1.77 | 60 | 1.65 | 120 | 1.51 |
14 | 1.72 | 36 | 1.76 | 70 | 1.62 | 150 | 1.48 |
16 | 1.72 | 40 | 1.72 | 80 | 1.59 | 180 | 1.46 |
20 | 1.72 | 46 | 1.71 | 90 | 1.55 | 220 | 1.44 |
24 | 1.79 | 54 | 1.69 | 100 | 1.54 |
Essential Raw Material Preparation:
Bauxite Mastery: As the core component, our bauxite boasts a rich alumina (Al2O3) content, meticulously chosen to maintain superior alumina levels and minimize impurities, ensuring premium quality.
Iron Filings or Scrap Iron: These are introduced into the blend to facilitate the reduction process during the remarkable fusion stage.
Anthracite Coal: This serves as a powerful reducing agent, instrumental in the transformation journey.
The Magnificent Fusion Process:
Electric Arc Furnace (EAF): Our expertly prepared mixture enters the electric arc furnace, where temperatures soar to an astounding 2000-2200°C (3632-3992°F), courtesy of electric arcs striking between carbon electrodes.
Reduction and Fusion Magic: Amidst these remarkable temperatures, alumina from bauxite melts and interacts with carbon from anthracite, creating molten alumina while iron and impurities are artfully reduced and separated.
Cooling into Perfection:
Cooling the Molten Alumina: The molten alumina gracefully flows from the furnace into molds or onto cooling floors, where precise temperature control is paramount for achieving the perfect crystal structure and size.
Formation of Ingots: As it cools, the material transforms into substantial ingots or blocks of remarkable fused alumina.
Crushing and Grinding Excellence:
Primary Crushing: Robust jaw crushers and heavy machinery diligently break down the cooled ingots.
Secondary Crushing and Grinding: With precision, the material undergoes further refinement through cone crushers, roll crushers, and ball mills, expertly shaped to the desired particle size.
Magnetic Separation Artistry:
Eliminating Metallic Impurities: The refined material passes through magnetic separators, expertly cleansing it of any residual iron particles and other metallic impurities.
Sieving and Classification Precision:
Advanced Particle Size Distribution: The impeccably crushed and purified alumina is systematically sieved into various grades based on particle size, utilizing state-of-the-art vibrating screens and air classifiers.
Quality Control Assurance: Each batch undergoes rigorous testing for chemical composition, particle size distribution, and other quality parameters, ensuring unwavering adherence to industry standards.
White fused alumina (WFA) is meticulously crafted in an impressive array of sizes, perfectly tailored to satisfy the extensive demands of myriad industrial applications. The particle size of WFA is pivotal, as it can greatly influence performance, necessitating the selection of the ideal size for each unique application. Presented below are the typical sizes of white fused alumina, designed to cater to your precise industrial requirements:
Macro Grit Sizes:
Coarse Grit: Spanning from F8 to F220, conforming to the esteemed FEPA standard.
Commonly utilized sizes include F12, F24, F36, F46, F60, F80, F100, F120, F150, F180, and F220.
Applications: Ideal for heavy-duty grinding, cutting, and surface preparation.
Micro Grit Sizes:
Fine Grit: Extending from F230 to F1200, adhering to the FEPA standard.
Popular sizes typically used include F240, F280, F320, F360, F400, F500, F600, F800, and F1000.
Applications: Perfect for precision grinding, lapping, and polishing.
Powder Form:
Ultra-fine powders with exceptionally small particle sizes, ranging from a few microns to sub-micron levels, offering unparalleled precision.
Applications: Tailored for high-precision polishing, specialty ceramics, coatings, and as a versatile filler in various composite materials.
Choosing the Right Size:
Coarse Grit (F8 - F220): Ideal for applications where high material removal rates and robust surface preparation are critical, such as grinding high carbon steel and engaging in heavy-duty polishing tasks.
Medium to Fine Grit (F230 - F1200): Expertly crafted for situations requiring an exceptional balance between material removal and surface finish quality, ideal for fine grinding, lapping, and precision polishing.
Ultra-Fine Powder: Exceptionally suited for applications demanding an extraordinarily smooth and precise finish, such as the production of advanced ceramics, high-performance coatings, and catalyst carriers.
Selecting the correct size of white fused alumina is essential for achieving optimal performance in your specific application. Whether the need is for coarse grit during heavy-duty grinding or for ultra-fine powders in precision tasks, white fused alumina offers a comprehensive range of sizes to fulfill your requirements. Maximize results by selecting the precise size for your abrasive, polishing, casting, coating, catalytic, ceramic, or refractory application.
Drums and Barrels:
Luoyang Frere Import and Export Trading Co., Ltd. stands as a beacon of excellence in the trading domain, with a focus on cutting-edge refractory materials and superior abrasive media. Seamlessly blending industry acumen with trade savvy, we pride ourselves on possessing state-of-the-art testing facilities and unparalleled technical prowess. Nestled in the thriving city of Luoyang, Henan province, our two factories boast an impressive legacy of 24 years in the meticulous production of Brown Fused Alumina (BFA) and White Fused Alumina (WFA).
By capitalizing on our formidable relationships with factories, we are delighted to present a collection of high-caliber Cutting Wheels, Grinding Wheels, and Flap Discs, all available at highly competitive prices. Our product portfolio has earned extensive recognition and trust, proving adept at addressing the dynamic economic and social landscapes of the global market. With an unwavering commitment to quality and customer satisfaction, we guarantee that our offerings consistently adhere to the pinnacle of industry standards.
At Luoyang Frere, we champion the value of enduring partnerships and eagerly anticipate the opportunity to forge a successful collaboration with your esteemed company. Our dedicated team is poised and ready to cater to your unique needs and contribute to your flourishing success in the foreseeable future.
1. High-Quality Products & Competitive Pricing: At LUOYANG FRERE IMPORT AND EXPORT TRADING CO., LTD., we are dedicated to sourcing and supplying only the finest top-grade abrasive and refractory materials. Our products meet and exceed stringent international standards, ensuring unmatched performance and reliability across a myriad of industrial applications. By leveraging our robust connections with leading manufacturers and our streamlined supply chain management, we are able to offer outstandingly competitive prices while maintaining our unwavering commitment to quality.
2. Tailored Solutions for Your Needs: We excel in crafting custom solutions that are specifically designed to meet your unique requirements. Whether it's personalized packaging, precise product specifications, or flexible delivery schedules, we go above and beyond to ensure optimal satisfaction and convenience tailored just for you.
3. Expertise and Experience at Your Service: Our team is composed of seasoned industry experts boasting extensive knowledge and experience. This enables us to offer invaluable technical support and guidance, assisting our customers in navigating their needs with professional insight and confidence.
4. Uncompromising Quality Assurance: We have implemented a rigorous quality assurance process, ensuring stringent quality control measures are applied at every stage of procurement and delivery. This unwavering dedication guarantees that our products consistently meet the highest quality standards.
5. Pioneering Sustainability and Environmental Responsibility: Our commitment to sustainability and environmental responsibility is at the forefront of our operations. We proudly offer eco-friendly products and solutions, playing a pivotal role in aiding our customers to significantly reduce their environmental footprint.
6. A Customer-Centric Approach: Our business philosophy revolves around a customer-centric approach. We are steadfast in our commitment to prioritize your needs and preferences, offering exceptional service and nurturing long-term partnerships based on trust and mutual benefit. Your satisfaction is our ultimate goal.
At Frere company, we understand that customer satisfaction is a journey that extends far beyond the initial purchase. Our all-encompassing after-sales service is crafted to guarantee lasting satisfaction and success with our exceptional offerings. When you entrust us as your abrasive and refractory partner, here's the unparalleled service you can rely on: