Customization: | Available |
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Natural Abrasive Type: | Walnut Shell |
Artificial Abrasive Type: | Walbut Shell |
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Key Features:
THE EXQUISITE JOURNEY OF PRODUCTION
Gathering the Finest Raw Materials:
Walnut Harvesting Reimagined: As a valuable byproduct of the thriving walnut industry, walnut shells are meticulously collected after the delectable nuts are harvested and their nutritious core is extracted. The remaining shells are then carefully gathered, marking the beginning of their transformation into a versatile industrial abrasive.
Meticulous Cleaning and Sorting:
Initial Purification: The gathered walnut shells undergo an extensive cleaning process to meticulously eliminate lingering walnut meat, dust, dirt, and other impurities, ensuring pristine purity.
Precise Sorting: Using a blend of manual precision and advanced mechanical sorting equipment, the shells are sorted to meticulously remove any large debris or foreign materials, guaranteeing a refined raw material.
Expert Crushing Techniques:
Primary Breakdown: The cleaned and sorted shells are fed into state-of-the-art crushers, where they are expertly broken down into smaller, manageable pieces, preparing them for further refinement.
Secondary Refinement: In pursuit of perfection, additional crushing may be employed using hammer mills, roller mills, or impact crushers, achieving the ideal granularity for diverse applications.
Sophisticated Screening and Classification:
Precision Size Classification: Through a series of meticulously calibrated screens, the crushed walnut shells are classified into distinct size grades, ensuring they meet the exacting size requirements for sandblasting applications.
Airborne Precision (Optional): For an elevated degree of particle size control, air classifiers may be integrated to precisely separate the crushed shells into distinct size fractions, offering unparalleled precision.
Comprehensive Dust Elimination:
Advanced Cyclone Separators and Dust Collectors: Employing cutting-edge cyclone separators and dust collectors, any fine dust generated during the crushing and screening process is meticulously removed, ensuring the final product is pristine and devoid of dust that could compromise sandblasting performance.
Rigorous Quality Assurance:
Comprehensive Testing: Processed walnut shell media samples undergo rigorous testing to ensure they meet the highest specifications, including assessments of particle size distribution, hardness, and cleanliness.
Thorough Inspection: A combination of visual inspections and comprehensive quality control measures ensure the consistency and superior quality of the final product.
This meticulous process guarantees that the walnut shell media produced is of the utmost quality, perfectly suited for sandblasting applications requiring a gentle yet highly effective abrasive. Renowned for its environmentally friendly nature and less abrasive characteristics compared to traditional sandblasting media, this product is ideal for cleaning and polishing even the most sensitive surfaces.
Exquisite Particle Size Distribution:
Material Composition | |
Base Material | Crushed walnut shells |
Color | Light to dark brown |
Form | Granular |
Physical Properties | |
Hardness | 2.5 - 3.5 on the Mohs scale |
Specific Gravity | 1.2 - 1.4 g/cm³ |
Bulk Density | 35 - 50 lb/ft³ (560 - 800 kg/m³) |
Shape | Angular to sub-angular, with irregular edges |
Moisture Content | Typically less than 8% |
pH | Neutral to slightly alkaline (pH 6.5 - 7.5) |
Solubility | Insoluble in water |
Thermal Conductivity | Low thermal conductivity, making it safe for use in high-temperature applications |
Dust Generation | Low dust generation compared to other abrasive media |
Luoyang Frere Import and Export Trading Co., Ltd. stands as a beacon of excellence in the trading sector, with a specialization in refractory materials and abrasive media. We seamlessly blend cutting-edge industry practices with strategic trade operations, fortified by our state-of-the-art testing facilities and unparalleled technical prowess. Nestled in the industrial heart of Henan province, our two Luoyang-based factories proudly draw upon 24 years of unmatched expertise in the production of top-tier Brown Fused Alumina (BFA) and White Fused Alumina (WFA).
Harnessing our deep-rooted relationships with manufacturers, we provide superior Cutting Wheels, Grinding Wheels, and Flap Discs, all at exceptional value. Our products are not only widely celebrated but also trusted for their ability to seamlessly adapt to the dynamic economic and social landscapes. Our steadfast dedication to quality and complete customer satisfaction ensures our offerings consistently achieve the zenith of excellence.
At Luoyang Frere, we cherish enduring partnerships and eagerly anticipate the prospect of collaborating with your esteemed organization. Our dedicated team is poised to fulfill your every requirement and play an integral role in propelling your success in the forthcoming years.
1. High-Quality Products & Competitive Pricing: At LUOYANG FRERE IMPORT AND EXPORT TRADING CO., LTD., we are dedicated to sourcing and supplying only the finest abrasive and refractory materials. Our products meet and exceed stringent international standards, delivering unparalleled performance and reliability across a spectrum of industrial applications. Through our robust relationships with top-tier manufacturers and our highly efficient supply chain management, we are positioned to offer exceptionally competitive pricing, all while maintaining the highest quality.
2. Custom Solutions: We pride ourselves on our ability to offer bespoke solutions tailored to meet the unique requirements of our customers. Whether it's customized packaging, specific product specifications, or flexible delivery schedules, we ensure that our services align perfectly with your needs, guaranteeing maximum satisfaction and convenience.
3. Expertise and Experience: Our team is comprised of seasoned industry experts who bring a wealth of knowledge and experience to the table. We are well-equipped to provide invaluable technical support and insightful guidance, empowering our customers to make informed decisions and achieve optimal outcomes.
4. Quality Assurance: Quality is at the heart of everything we do. We employ stringent quality control measures at every stage of the procurement and delivery process. This meticulous approach ensures that each of our products consistently meets the highest quality standards, providing you with peace of mind and reliability.
5. Sustainability and Environmental Responsibility: At LUOYANG FRERE, we are steadfast in our commitment to sustainability and environmental stewardship. We offer eco-friendly products and solutions designed to help our customers reduce their environmental impact, fostering a greener and more sustainable future.
6. Customer-Centric Approach: Our customer-centric philosophy ensures that we place the highest priority on understanding and fulfilling the needs and preferences of our clients. By delivering exceptional customer service and nurturing long-term partnerships founded on trust and mutual benefit, we strive to exceed your expectations at every opportunity.
At Frere company, we passionately extend our commitment to customers beyond the purchase. Our comprehensive after-sales service is crafted to ensure your continued satisfaction and success with our products. Discover the unparalleled support you receive when you choose us as your trusted abrasive and refractory supplier:
1. Technical Support:
Our elite team of seasoned engineers and technical specialists stands ready to deliver expert guidance and support. Whether it's navigating product options, mastering application techniques, or resolving issues, we assist you in achieving optimal outcomes with our solutions.
2. Product Training:
Our exhaustive training programs empower your team to utilize our products with maximum effectiveness and safety. Covering a spectrum from basic handling to sophisticated application methods, our training is tailored to your unique requirements.
3. Warranty and Repairs:
Every product is backed by our robust warranty. Should any issues arise, our dedicated service team ensures prompt repairs or replacements, minimizing disruptions and maintaining your operational flow.
4. Regular Follow-ups:
We embrace a proactive approach to customer service. Our team conducts regular follow-ups to evaluate product performance and gather insightful feedback, allowing us to refine and customize our offerings for your utmost satisfaction.
5. Maintenance Services:
To optimize product longevity and efficiency, we provide premium maintenance services. Our experts assist in developing a maintenance schedule and deliver on-site support, ensuring your equipment remains in peak condition.
6. Rapid Response:
Our rapid response team is primed for action in urgent situations, providing immediate support when it matters most. Recognizing the critical importance of time in your operations, we work diligently to resolve issues swiftly.
7. Spare Parts Availability:
We uphold a comprehensive inventory of spare parts, ensuring swift access to essential components. An efficient logistics network guarantees speedy delivery, minimizing downtime and ensuring seamless operational continuity.
8. Customer Feedback Loop:
Your feedback is a cornerstone of our innovation. Actively seeking and integrating your input on our products and services, we are committed to continual enhancement, aiming to exceed your expectations in every interaction.
9. 24/7 Customer Service:
Our dedicated customer service team is ever-ready, available 24/7 to handle any inquiries or concerns. Whether a simple question or an emergency, we stand by to provide unwavering support and assistance.