Premium Waterjet Cutting Garnet Sand for Effective Abrasive Solutions

• Customization: Available
• Natural Abrasive Type: Garnet
• Artificial Abrasive Type: Garnet Abrasive
• Model NO.: 80 mesh
• Function: Surface Deburring
• Source: Natural Abrasives
• Particle Size: Abrasive
• Hardness: Conventional Abrasive
• Al2O3: 24.51%
• Sio2: 37.07%
• Fe2o3: 4.35%
• Feo: 18.84%
• MGO: 6.01%
• Cao: 6.2%
• Mno: 0.18%
• TiO2: 0.47%
• Color: Heavy Red, Orange Red, Rose Red, Brown
• Shape: Angular, Edge Sharp
• Transport Package: 25 Kg Bag, 40 Bags in One Ton Bag.
• Specification: customized.
• Trademark: Frere
• Origin: China
• HS Code: 2513200000
• Production Capacity: 50000 Tons/Year
• Package Size: 1000.00cm * 1000.00cm * 900.00cm
• Package Gross Weight: 1000.000kg

Product Description

Product Description

Garnet sand is a naturally inert mineral, celebrated for its sharp, angular, twelve-sided crystal configuration known as a rhombic dodecahedron. With a hardness of 7.5 - 8.5 on the Mohs scale, its robust physical characteristics make it a premium choice for abrasive needs, perfectly suited for a multitude of industrial applications.

APPLICATIONS
Garnet sand finds extensive application in diverse fields, such as glass screen polishing, single crystal silicon processing, optical lens refinement, and rust sand blasting. It serves as a versatile abrasive medium for water jet cutting and is highly effective in rust, paint, and corrosion removal. Suitable across various surfaces, including metal, brick, concrete, and masonry, it is a reliable choice for numerous industrial uses.

PRODUCTION PROCESS
Extraction:
Mining: Garnet sand is sourced from alluvial deposits or mined from hard rock formations, with the method depending on the deposit type. Alluvial mining involves washing and screening, whereas hard rock mining necessitates drilling, blasting, and crushing.

Crushing and Grinding:
Primary Crushing: The extracted garnet ore is initially reduced to smaller fragments using jaw or gyratory crushers.
Secondary Crushing: Further reduction is achieved through cone or impact crushers to attain the required particle size.

Separation:
Screening: The crushed matter is expertly screened to segregate garnet particles from waste rock using vibrating screens or sieves, ensuring precise size classification.
Gravity Separation: Utilizing gravity-based techniques, such as jigging or spiral concentration, garnet is isolated from lighter impurities based on density differences.
Magnetic Separation: Advanced magnetic separators meticulously eliminate any magnetic minerals or impurities present in the garnet sand.

Washing and Drying:
Washing: Garnet sand is thoroughly cleansed to remove residual impurities, clay, or dust, using water in washing plants or hydrocyclones.
Drying: Post-washing, the garnet sand is expertly dried with rotary or fluidized bed dryers, eliminating moisture and preparing it for subsequent processes or packaging.

Milling (Optional):
Fine Grinding: When required, garnet sand undergoes additional milling to achieve finer particle sizes, utilizing ball or roller mills for precision.

Screening and Classification:
Size Classification: The dried garnet sand is systematically screened and categorized into various size ranges, adhering to industry standards or tailored to customer requirements, with precision tools like vibrating screens and air classifiers.

Quality Control:
Inspection and Testing: Rigorous quality control measures ensure the garnet sand aligns with specified standards. Tests focus on particle size distribution, hardness, purity, and the absence of contaminants.
Surface Treatment (Optional):

Coating or Polishing: Based on the end-use, surface treatments may be applied to the garnet sand, enhancing properties such as abrasiveness or chemical resistance.

Storage: Maintain the garnet sand's premium quality by storing it in a dry, controlled environment to prevent contamination.


 

TYPICAL CHEMICAL ANALYSIS
Al2O3	24.51%
SiO2	37.07%
Fe2O3	4.35%
FeO	18.84%
MgO	6.01%
CaO	6.20%
MnO	0.18%
TiO2	0.47%

PHYSICAL PROPERTIES
Color	Heavy red, orange red, rose red, brown
Shape	Angular, edge sharp
Crystal Form	Isometric system
Specific Gravity	3.5
Hardness	7.0-7.9 Mohs scale
Melting Temperature	1350 °C

Detailed Photos

 

Product Parameters

GRAIN SIZES AVAILABLE - Tailored to Your Needs
Mesh Sizes: Choose from a versatile range including 30/60, 40/80, 50/100, 50/120, 60/100, 60/150, 80/120, 80/150. These options ensure precision and adaptability for diverse cutting applications.
Grit Options: Explore a comprehensive selection such as 16, 20, 24, 30, 36, 46, 54, 60, 70, 80, 90, 100, 120, 150, 180, 220. Each grit size offers specific advantages to meet the demands of your abrasive solutions.

Packaging & Shipping

Small Bags:
Weight: Our small bags are typically available in convenient sizes of 25 kg (55 lbs) or 50 kg (110 lbs), ensuring flexibility for your specific needs.
Material: Each bag is crafted from robust materials like polyethylene or polypropylene, designed to withstand various conditions.
Features: These bags are securely sealed to prevent any moisture ingress and contamination, while handles or ties are provided for effortless handling.
Applications: Perfectly suited for smaller-scale usage in laboratories or industries where precision in quantities is paramount.

Bulk Bags:
Weight: Our jumbo bags, also referred to as FIBC (Flexible Intermediate Bulk Containers), are typically available in weights ranging from 500 kg (1100 lbs) to 2000 kg (4400 lbs), catering to substantial demands.
Material: These bulk bags are constructed from sturdy woven polypropylene fabric, often enhanced with a polyethylene liner for superior moisture protection.
Features: Designed with lifting loops, these bags facilitate easy transportation via forklifts or cranes, offering spout top and discharge bottom options for precise filling and emptying.
Applications: Ideally suited for large-scale industrial use, ensuring efficient bulk storage and transport capabilities.

Drums and Barrels:
Weight: Our drums are generally available in a standard size of 200 L (53 gallons), offering ample capacity for your storage needs.
Material: Crafted from durable metal or high-density polyethylene, these drums ensure long-lasting performance.
Features: Secured with tamper-evident seals, these drums are moisture-resistant and stackable, optimizing storage space efficiently.
Applications: These are ideal when additional protection from environmental factors is necessary or for ease of handling in automated processes.

Custom Packaging:
Options: We offer tailored packaging solutions meticulously designed to meet your specific customer requirements, ensuring satisfaction.
Features: Customizable weights, materials, and labeling options are available to align with particular needs, providing a personalized touch.
Applications: Particularly suitable for specialized industries or unique applications necessitating specific packaging standards.

Labeling and Documentation:
Identification: Each package is distinctly labeled with essential product information, including grade, grit size, weight, and batch number, ensuring clarity.
Safety Information: All labels include vital safety and handling instructions, promoting secure usage.
Compliance: Our packaging adheres to international shipping regulations and industry standards, ensuring compliance and peace of mind.

 

Company Profile

Luoyang Frere Import and Export Trading Co., Ltd. is a prestigious trading powerhouse excelling in the realms of refractory materials and abrasive media. Our unique blend of industry and trade expertise is backed by state-of-the-art testing facilities and substantial technical prowess. Situated in Luoyang city, Henan province, our dual factories shine with 24 years of unparalleled experience in crafting top-tier Brown Fused Alumina (BFA) and White Fused Alumina (WFA).

Harnessing our formidable factory alliances, we provide exceptional Cutting Wheels, Grinding Wheels, and Flap Discs at market-leading prices. Our products are lauded for their excellence and reliability, skillfully evolving to meet the dynamic economic and social demands of today's market. We are unwavering in our dedication to quality and customer satisfaction, steadfastly ensuring that our offerings meet the most stringent standards.

At Luoyang Frere, we cherish enduring partnerships and are excited about the prospect of collaborating with your distinguished company. Our dedicated team is ready to cater to your needs and propel your success to new heights in the near future.
 

Our Advantages

1. High-Quality Products & Competitive Pricing: At LUOYANG FRERE IMPORT AND EXPORT TRADING CO., LTD, we pride ourselves on sourcing and supplying only the finest abrasive and refractory materials. Our products adhere to the most stringent international standards, guaranteeing exceptional performance and reliability across a multitude of industrial sectors. By leveraging our robust relationships with esteemed manufacturers and optimizing our supply chain management, we offer prices that are not just competitive but extraordinary, all without compromising on quality.

2. Custom Solutions: We understand that each client has unique needs, which is why we excel in crafting bespoke solutions. From customized packaging and specific product specifications to tailored delivery schedules, we ensure that every requirement is met with precision and care, maximizing customer satisfaction and convenience.

3. Expertise and Experience: Our distinguished team of industry experts is equipped with in-depth knowledge and unmatched experience, empowering us to provide unparalleled technical support and guidance. This wealth of expertise allows us to assist our customers with confidence and proficiency.

4. Quality Assurance: Quality is at the heart of everything we do. We employ rigorous quality control measures at every phase of our procurement and delivery processes. This dedication ensures that our products consistently meet the highest quality standards, delivering nothing short of excellence.

5. Sustainability and Environmental Responsibility: At LUOYANG FRERE, we are deeply committed to sustainability and environmental stewardship. Our range includes eco-friendly products and solutions that not only meet but exceed our customers' expectations in reducing environmental impact, championing a greener tomorrow.

6. Customer-Centric Approach: Our customer-centric philosophy places the needs and desires of our clients at the forefront. We are dedicated to offering exceptional customer service, which fosters long-term partnerships rooted in trust and mutual benefit. Your success is our mission.

After Sales Service

At Frere company, we are committed to nurturing lasting relationships with our clients, transcending the mere transaction of a sale. Our all-encompassing after-sales service is meticulously crafted to ensure your perpetual satisfaction and triumph with our products. When you partner with us as your trusted abrasive and refractory supplier, you can anticipate unparalleled support and dedication:

1. Technical Support:
Our elite team of seasoned engineers and technical experts stands ready to offer you unparalleled guidance and assistance. Be it selecting the perfect product, mastering application techniques, or solving complex issues, we are your steadfast partners, committed to helping you achieve unparalleled results.

2. Product Training:
Delve into our comprehensive training programs designed to empower your team. Equip them fully with the knowledge to utilize our products safely and efficiently. From foundational handling skills to sophisticated application strategies, our training is customized to fulfill your unique requirements.

3. Warranty and Repairs:
Our products are backed by a robust warranty, a testament to our confidence in their quality. Should any issue arise, our dedicated service team is prepared to provide swift repairs or replacements, minimizing any disruption to your operational flow.

4. Regular Follow-ups:
We champion proactive customer service. Expect regular follow-ups from our team to evaluate the performance of our products and to solicit your valuable feedback. This commitment aids us in enhancing our offerings to more precisely meet your evolving needs.

5. Maintenance Services:
Optimize the longevity and efficacy of our products with our expert maintenance services. We offer assistance in crafting a tailored maintenance schedule and provide on-site support, ensuring your equipment remains in peak condition.

6. Rapid Response:
Our rapid response team is ever-prepared to extend immediate assistance during urgent situations. Acknowledging the critical nature of time in your operations, we are devoted to resolving issues most swiftly and effectively.

7. Spare Parts Availability:
Our extensive inventory of spare parts guarantees that you have swift access to essential components. Coupled with our efficient logistics network, we ensure fast delivery, thereby minimizing downtime and maintaining seamless operations.

8. Customer Feedback Loop:
We value your feedback immensely and actively seek your insights on our products and services, using them to fuel our continuous enhancement efforts. Our ambition is to surpass your expectations in every interaction we have with you.

9. 24/7 Customer Service:
Our dedicated customer service team is at your disposal 24/7, ready to address any concerns or queries. Whether it's a minor question or an urgent matter, we are eternally here to provide you unwavering support.