High-Quality Waterjet Cutting Garnet for Precision Industrial Applications

• Customization: Available
• Natural Abrasive Type: Garnet
• Artificial Abrasive Type: Garnet Abrasive
• Model NO.: 80 mesh
• Function: Surface Deburring
• Source: Natural Abrasives
• Particle Size: Abrasive
• Hardness: Conventional Abrasive
• Al2O3: 24.51%
• Sio2: 37.07%
• Fe2o3: 4.35%
• Feo: 18.84%
• MGO: 6.01%
• Cao: 6.2%
• Mno: 0.18%
• TiO2: 0.47%
• Color: Heavy Red, Orange Red, Rose Red, Brown
• Shape: Angular, Edge Sharp
• Transport Package: 25 Kg Bag, 40 Bags in One Ton Bag.
• Specification: customized.
• Trademark: Frere
• Origin: China
• HS Code: 2513200000
• Production Capacity: 50000 Tons/Year
• Package Size: 1000.00cm * 1000.00cm * 900.00cm
• Package Gross Weight: 1000.000kg

Product Description

Product Description

Garnet sand stands out as a naturally inert mineral, boasting crystals that are sharp, angular, and twelve-sided (known technically as a rhombic dodecahedron). With a Mohs hardness rating ranging from 7.5 to 8.5, these crystals exhibit superior abrasive qualities, making them an exceptional choice for a wide array of industrial applications.

APPLICATIONS
Garnet sand is extensively utilized across multiple industries for its versatility. It serves in the polishing of glass screens, single crystal silicon, and optical lenses. Additionally, it excels in rust sandblasting and waterjet cutting. As a premier sandblasting abrasive, garnet efficiently removes rust, paint, and corrosion, adeptly adapting to diverse applications on metal, brick, concrete, and masonry surfaces.

PRODUCTION PROCESS
Extraction:
Mining: The extraction of garnet sand is conducted either from alluvial deposits or through the mining of hard rock formations. The selected mining technique relies on the nature of the garnet deposit. Alluvial mining involves processes such as washing and screening, while hard rock mining requires drilling, blasting, and crushing to access the garnet.

Crushing and Grinding:
Primary Crushing: Initially, the mined garnet ore is broken down into smaller fragments using jaw or gyratory crushers.
Secondary Crushing: This stage involves further reduction using cone or impact crushers to achieve the precise particle size needed.

Separation:
Screening: The crushed garnet undergoes screening to separate valuable garnet particles from waste rock. Vibrating screens or sieves are employed to classify particles by size effectively.
Gravity Separation: Techniques such as jigging or spiral concentration exploit density differences to differentiate garnet from lighter impurities efficiently.
Magnetic Separation: Magnetic separators play a critical role in eliminating any magnetic minerals or impurities from the garnet sand.

Washing and Drying:
Washing: Garnet sand is meticulously washed to eradicate any residual impurities, clay, or dust, utilizing water in sophisticated washing plants or hydrocyclones.
Drying: Post-washing, garnet sand is thoroughly dried using rotary or fluidized bed dryers to eliminate moisture, prepping it for subsequent processing or packaging.

Milling (Optional):
Fine Grinding: For specific applications, garnet sand may undergo additional milling to achieve finer particle sizes, with ball mills or roller mills commonly used to attain the desired fineness.

Screening and Classification:
Size Classification: The drying process is followed by screening and classification of garnet sand into varying size ranges, aligned with industry standards or tailored customer requirements. Vibrating screens and air classifiers deliver precise sizing.

Quality Control:
Inspection and Testing: Rigorous quality control tests are conducted to ensure the garnet sand meets definitive standards, including checks for particle size distribution, hardness, purity, and the absence of contaminants.
Surface Treatment (Optional):

Coating or Polishing: According to its intended application, garnet sand may undergo surface treatments to enhance specific properties, such as abrasiveness or chemical resistance.

Storage: To preserve quality and prevent contamination, store the packaged garnet sand in a dry, controlled environment.


 

TYPICAL CHEMICAL ANALYSIS
Al2O3	24.51%
SiO2	37.07%
Fe2O3	4.35%
FeO	18.84%
MgO	6.01%
CaO	6.20%
MnO	0.18%
TiO2	0.47%

PHYSICAL PROPERTIES
Color	Heavy red, orange red, rose red, brown
Shape	Angular, edge sharp
Crystal Form	Isometric system
Specific Gravity	3.5
Hardness	7.0-7.9 Mohs scale
Melting Temperature	1350 °C

Detailed Photos

 

Product Parameters

GRAIN SIZES AVAILABLE
Mesh Sizes Offered: 30/60, 40/80, 50/100, 50/120, 60/100, 60/150, 80/120, 80/150.
Granule Range: Grit Options - 16, 20, 24, 30, 36, 46, 54, 60, 70, 80, 90, 100, 120, 150, 180, 220.

Packaging & Shipping

Small Bags: Compact yet robust, tailored for precise needs.
Weight: Typically available in convenient 25 kg (55 lbs) or 50 kg (110 lbs) bags, ensuring ease of use and handling.
Material: Crafted from durable materials such as polyethylene or polypropylene, promising longevity and resilience.
Features: Expertly sealed to ward off moisture ingress and contamination, equipped with handles or ties for effortless handling.
Applications: Perfectly suited for smaller-scale usage in laboratories or industries demanding precise quantities.

Bulk Bags: Colossal and capable, designed for the heavy-duty demands of industrial applications.
Weight: Typically available in massive 500 kg (1100 lbs) to 2000 kg (4400 lbs) jumbo bags, also known as FIBC - Flexible Intermediate Bulk Containers.
Material: Engineered from superior woven polypropylene fabric, often augmented with a polyethylene liner for enhanced moisture protection.
Features: Outfitted with lifting loops to facilitate easy transport via forklifts or cranes, with options for spout top and discharge bottom for precision filling and emptying.
Applications: Ideal for large-scale industrial use, offering superior bulk storage and transport capabilities.

Drums and Barrels: Durable and protective, designed for secure storage.
Weight: Generally available in robust 200 L (53 gallons) drums, suitable for diverse storage needs.
Material: Constructed from either metal or high-density polyethylene, ensuring durability and strength.
Features: Secured with tamper-evident seals, these are moisture-resistant and stackable for optimal storage efficiency.
Applications: Perfect for scenarios requiring additional protection from environmental factors or for ease of handling in automated processes.

Custom Packaging: Tailored to your unique specifications.
Options: Customizable packaging solutions designed to meet specific customer requirements.
Features: Options for custom weights, materials, and labeling to address unique needs and specifications.
Applications: Ideal for specialized industries or unique applications requiring specific packaging standards.

Labeling and Documentation: Comprehensive and compliant.
Identification: Each package is meticulously labeled with detailed product information, including grade, grit size, weight, and batch number for easy identification.
Safety Information: Labels provide essential safety and handling instructions to ensure user safety.
Compliance: Packaging fully complies with international shipping regulations and industry standards, ensuring hassle-free transportation.

 

Company Profile

Luoyang Frere Import and Export Trading Co., Ltd. stands as a beacon of excellence in the realm of trading, uniquely specializing in refractory materials and abrasive media. Our company seamlessly integrates industry expertise with trade acumen, showcasing our state-of-the-art testing facilities and unmatched technical prowess. Nestled in the heart of Luoyang city, Henan province, our two thriving factories boast an impressive legacy of over two decades in crafting superior Brown Fused Alumina (BFA) and White Fused Alumina (WFA).

Harnessing our formidable factory alliances, we proudly present a range of premium Cutting Wheels, Grinding Wheels, and Flap Discs, all at highly competitive prices. Our products have garnered widespread recognition and trust, adeptly catering to the dynamic economic and social demands of today's market. Unwavering in our commitment to quality and customer satisfaction, we ensure that our offerings consistently adhere to the highest standards of excellence.

At Luoyang Frere, we passionately cultivate long-term partnerships, eagerly anticipating opportunities to collaborate with your esteemed company. Our dedicated team stands ready to support your every need, steadfast in our commitment to your success both now and in the promising future.
 

Our Advantages

1. High-Quality Products & Competitive Pricing: At LUOYANG FRERE IMPORT AND EXPORT TRADING CO., LTD., we pride ourselves on offering only the finest abrasive and refractory materials that align with rigorous international standards, guaranteeing unmatched efficiency and dependability across diverse industrial applications. Our strategic alliances with premier manufacturers and adept supply chain management empower us to propose exceptionally competitive pricing without ever compromising the uncompromised quality of our offerings.

2. Custom Solutions: We excel in delivering bespoke solutions designed to fulfill the distinct requirements of our customers. From unique packaging and precise product specifications to flexible delivery timetables, our commitment is to ensure maximum satisfaction and unparalleled convenience for every client.

3. Expertise and Experience: Our team is composed of seasoned industry veterans whose in-depth knowledge and extensive experience make them invaluable resources for technical support and insightful guidance, consistently elevating the customer experience.

4. Quality Assurance: We embrace stringent quality control protocols throughout every phase of procurement and distribution, reinforcing our pledge that every product we deliver stands up to the highest quality standards imaginable.

5. Sustainability and Environmental Responsibility: Our dedication to sustainability and eco-consciousness is unwavering. We offer environmentally friendly products and forward-thinking solutions that enable our customers to diminish their ecological footprint effectively.

6. Customer-Centric Approach: Our unwavering focus on a customer-centric philosophy ensures that we consistently prioritize the needs and desires of our clients. We are committed to delivering outstanding customer service and nurturing enduring partnerships built on trust and reciprocal benefits.

After Sales Service

At Frere Company, your journey with us doesn't end at purchase-it's just the beginning. We are committed to ensuring your complete satisfaction with our exceptional after-sales service. When you choose us as your trusted partner in abrasives and refractory materials, you'll discover a suite of benefits designed to support your success every step of the way:

1. Technical Support:
Our well-versed team of seasoned engineers and technical specialists is at your service, offering unmatched expertise and support. Whether it's selecting the right product, perfecting application techniques, or solving complex issues, we're dedicated to helping you achieve outstanding results.

2. Product Training:
Our comprehensive training programs ensure your team masters the use of our products with ease and safety. From basic handling to sophisticated techniques, we customize our training to match your unique requirements, empowering your workforce for success.

3. Warranty and Repairs:
Equipped with a robust warranty, our products promise reliability you can trust. Encounter a hiccup? Our adept service team swiftly addresses repairs or replacements, minimizing disruptions to your operations and maintaining your momentum.

4. Regular Follow-ups:
Our philosophy of proactive customer care means you are never left in the cold. We conduct regular follow-ups to evaluate product performance and capture your valuable insights, enabling us to enhance our offerings to better suit your evolving needs.

5. Maintenance Services:
Extend the life and boost the efficiency of your equipment with our maintenance services. Our specialists collaborate with you to craft a maintenance schedule and provide hands-on support, ensuring your assets remain in peak condition.

6. Rapid Response:
Facing an urgent issue? Our rapid response team is poised to jump into action, delivering swift assistance when time is of the essence. We prioritize resolving problems promptly to keep your operations on track.

7. Spare Parts Availability:
Our extensive spare parts inventory guarantees you'll always find the components you need without delay. With a streamlined logistics network, we ensure rapid delivery to minimize downtime and sustain your operational flow.

8. Customer Feedback Loop:
Your insights are our driving force. We actively seek your feedback on our offerings, transforming it into actionable improvements. Our aspiration is to not just meet, but exceed your expectations at every touchpoint.

9. 24/7 Customer Service:
Our dedicated customer service team stands ready around the clock to assist with any queries or emergencies. No matter the time or issue, we are always on hand to provide the support you need, when you need it.