Fine Abrasive Waterjet Cutting Garnet Sand for Precision Engineering

• Customization: Available
• Natural Abrasive Type: Garnet
• Artificial Abrasive Type: Garnet Abrasive
• Model NO.: 80 mesh
• Function: Surface Deburring
• Source: Natural Abrasives
• Particle Size: Abrasive
• Hardness: Conventional Abrasive
• Al2O3: 24.51%
• Sio2: 37.07%
• Fe2o3: 4.35%
• Feo: 18.84%
• MGO: 6.01%
• Cao: 6.2%
• Mno: 0.18%
• TiO2: 0.47%
• Color: Heavy Red, Orange Red, Rose Red, Brown
• Shape: Angular, Edge Sharp
• Transport Package: 25 Kg Bag, 40 Bags in One Ton Bag.
• Specification: customized.
• Trademark: Frere
• Origin: China
• HS Code: 2513200000
• Production Capacity: 50000 Tons/Year
• Package Size: 1000.00cm * 1000.00cm * 900.00cm
• Package Gross Weight: 1000.000kg

Product Description

Product Description

Garnet sand is a naturally inert mineral known for its sharp, angular, and twelve-sided crystal structure, scientifically called a rhombic dodecahedron. With a remarkable hardness ranging from 7.5 to 8.5 on the Mohs scale, its unique physical properties elevate it as a superior abrasive. This makes it an ideal choice for a vast array of industrial applications, providing unmatched durability and efficiency.

APPLICATIONS
Garnet sand is an incredibly versatile abrasive material renowned for its multitude of uses. It excels in polishing glass screens, single crystal silicon, and optical lenses. Furthermore, it plays a pivotal role in rust sand blasting and water jet cutting. As a trusted sandblasting abrasive media, garnet sand is indispensable in the removal of rust, paint, and corrosion. Its adaptability makes it suitable for various applications across surfaces such as metal, brick, concrete, and masonry.

PRODUCTION PROCESS
Extraction:
Mining: The journey of garnet sand begins with its extraction, either from alluvial deposits or robust hard rock formations. The extraction method hinges on the characteristics of the garnet deposit. Alluvial mining is a meticulous process involving washing and screening, while hard rock mining demands the rigors of drilling, blasting, and crushing.

Crushing and Grinding:
Primary Crushing: The initial phase involves using powerful jaw crushers or gyratory crushers to break down the extracted garnet ore into smaller, more manageable pieces.
Secondary Crushing: This step employs cone crushers or impact crushers to further reduce the material, achieving the precision size required for optimal use.

Separation:
Screening: Here, the crushed material undergoes screening to meticulously separate garnet particles from residual waste rock. Utilizing vibrating screens or sieves, the particles are classified by size, ensuring quality consistency.
Gravity Separation: Leveraging gravity-based techniques like jigging or spiral concentration, this step separates garnet from lighter impurities, capitalizing on density differences for purity enhancement.
Magnetic Separation: This crucial stage employs magnetic separators to meticulously remove any magnetic minerals or impurities, guaranteeing the garnet sand's pristine quality.

Washing and Drying:
Washing: To eliminate any lingering impurities, clay, or dust, the garnet sand is thoroughly washed, either in washing plants or using hydrocyclones, to ensure absolute cleanliness.
Drying: Post-washing, the garnet sand is dried using state-of-the-art rotary dryers or fluidized bed dryers. This step eradicates moisture, priming the garnet for further processing or packaging.

Milling (Optional):
Fine Grinding: According to specific application needs, garnet sand may undergo additional milling. Utilizing ball mills or roller mills, this step achieves finer particle sizes, broadening its application versatility.

Screening and Classification:
Size Classification: The dried garnet sand is subjected to precise screening and classification into designated size ranges. Utilizing vibrating screens and air classifiers, this ensures compliance with industry standards or customer specifications.

Quality Control:
Inspection and Testing: Rigorous quality control tests are conducted to certify that the garnet sand meets stringent standards. These include verifying particle size distribution, hardness, purity, and ensuring the absence of contaminants.
Surface Treatment (Optional):

Coating or Polishing: Depending on its intended application, the garnet sand may undergo specific surface treatments to enhance properties like abrasiveness or chemical resistance, customizing it for specialized tasks.

Storage: To preserve quality and prevent contamination, store the packaged garnet sand in a dry, controlled environment, ensuring it remains in pristine condition.


 

TYPICAL CHEMICAL ANALYSIS
Al2O3	24.51%
SiO2	37.07%
Fe2O3	4.35%
FeO	18.84%
MgO	6.01%
CaO	6.20%
MnO	0.18%
TiO2	0.47%

PHYSICAL PROPERTIES
Color	Heavy red, orange red, rose red, brown
Shape	Angular, edge sharp
Crystal Form	Isometric system
Specific Gravity	3.5
Hardness	7.0-7.9 Mohs scale
Melting Temperature	1350 °C

Detailed Photos

 

Product Parameters

GRAIN SIZES AVAILABLE: Choose from an extensive array of grain sizes that cater to a multitude of cutting requirements and precision levels, ensuring that your projects are executed with the utmost accuracy and efficiency.
Mesh: Opt for a variety of mesh sizes including 30/60, 40/80, 50/100, 50/120, 60/100, 60/150, 80/120, and 80/150, each meticulously crafted to deliver superior results in diverse applications, ensuring flexibility and adaptability in your cutting processes.
Grit: Available in a wide spectrum of grit sizes such as 16, 20, 24, 30, 36, 46, 54, 60, 70, 80, 90, 100, 120, 150, 180, and 220. Each grit size is tailored to offer exceptional cutting precision and surface finish, meeting the highest standards of precision engineering.

Packaging & Shipping

Small Bags:
Weight: Typically available in 25 kg (55 lbs) or 50 kg (110 lbs) bags.
Material: Crafted from robust materials like polyethylene or polypropylene for enhanced durability.
Features: Expertly sealed to avert moisture ingress and contamination, complete with convenient handles or ties for effortless handling.
Applications: Perfectly suited for smaller-scale usage, laboratories, or industries necessitating precise quantities.

Bulk Bags:
Weight: Usually available in 500 kg (1100 lbs) to 2000 kg (4400 lbs) jumbo bags, also known as FIBC - Flexible Intermediate Bulk Containers.
Material: Fabricated from woven polypropylene fabric, often incorporating a polyethylene liner for superior moisture protection.
Features: Outfitted with lifting loops for seamless transportation via forklifts or cranes, featuring spout top and discharge bottom options for controlled filling and emptying.
Applications: Ideal for large-scale industrial use, bulk storage, and efficient transport.

Drums and Barrels:
Weight: Generally available in 200 L (53 gallons) drums, designed for efficiency.
Material: Constructed from sturdy metal or high-density polyethylene.
Features: Secured with tamper-evident seals, boasting moisture resistance and stackability for optimal storage efficiency.
Applications: Utilized when additional protection from environmental factors is paramount or for ease of handling in automated processes.

Custom Packaging:
Options: Tailored packaging solutions crafted to meet specific customer requirements.
Features: Custom weights, materials, and labeling options meticulously designed to align with particular needs.
Applications: Ideal for specialized industries or unique applications demanding specific packaging standards.

Labeling and Documentation:
Identification: Each package is clearly labeled with comprehensive product information, including grade, grit size, weight, and batch number.
Safety Information: Labels incorporate all necessary safety and handling instructions.
Compliance: Packaging adheres to international shipping regulations and industry standards, ensuring total compliance.

 

Company Profile

Luoyang Frere Import and Export Trading Co., Ltd. stands as a hallmark of excellence in the trading sector, specializing in the niche of refractory materials and abrasive media. Our company seamlessly integrates industry knowledge with trading prowess, backed by state-of-the-art testing facilities and unparalleled technical expertise. With two strategically located factories in Luoyang city, Henan province, we bring an impressive legacy of 24 years in the production of top-tier Brown Fused Alumina (BFA) and White Fused Alumina (WFA).

Harnessing the power of our robust factory ties, we proudly offer an exceptional range of Cutting Wheels, Grinding Wheels, and Flap Discs, all at highly competitive prices. Our products are celebrated for their outstanding quality, earning widespread recognition and trust across diverse markets. They adeptly satisfy the ever-evolving economic and social market demands, a testament to our unwavering commitment to quality and customer satisfaction. We ensure that our offerings consistently uphold the highest quality standards.

At Luoyang Frere, we cherish the essence of long-term partnerships and eagerly anticipate the prospect of collaborating with your esteemed company. Our dedicated team stands ready to support your unique needs and contribute significantly to your success in the near future.
 

Our Advantages

1. High-Quality Products & Competitive Pricing: Discover the excellence of our meticulously sourced and supplied premium-grade abrasive and refractory materials. They adhere to the most stringent international standards, guaranteeing unmatched performance and reliability across a myriad of industrial applications. Our strategic alliances with manufacturers and streamlined supply chain management empower us to deliver highly competitive pricing, all while maintaining impeccable quality.

2. Custom Solutions: Experience unparalleled customization with our bespoke solutions designed to fulfill your unique requirements. We offer personalized packaging options, specific product specifications, and flexible delivery schedules, ensuring your utmost satisfaction and convenience at every step.

3. Expertise and Experience: Our team is composed of seasoned industry professionals possessing a wealth of knowledge and experience. This enables us to deliver exceptional technical support and insightful guidance, enriching our customer's experience with expertise you can trust.

4. Quality Assurance: Our commitment to quality is unwavering, with rigorous quality control measures meticulously implemented at every phase of procurement and delivery. This guarantees our products consistently meet the pinnacle of quality standards, offering you unbeatable assurance.

5. Sustainability and Environmental Responsibility: We pledge unwavering dedication to sustainability and environmental stewardship. Our eco-friendly products and solutions are crafted to assist you in minimizing environmental impact, reflecting our shared commitment to responsible practices.

6. Customer-Centric Approach: At the heart of our mission is a customer-centric approach that fervently addresses the needs and desires of our clients. We offer exceptional customer service, fostering long-term partnerships built on trust and mutual prosperity.

After Sales Service

At Frere company, we believe in a lasting commitment to our customers that extends well beyond the initial purchase. Our all-encompassing after-sales service is meticulously crafted to ensure your ongoing satisfaction and triumph with our exceptional products. Discover the myriad of benefits you will enjoy when you select us as your trusted abrasive and refractory partner:

1. Technical Support:
Our elite team of seasoned engineers and adept technical specialists stands ready to offer unparalleled expert advice and unwavering support. Whether you seek guidance on product selection, mastering application techniques, or resolving technical challenges, we are dedicated to assisting you in achieving optimal outcomes.

2. Product Training:
We provide comprehensive training programs to ensure your team is fully equipped with the skills needed to use our products with precision and safety. Our training encompasses a broad spectrum, from foundational handling to sophisticated application methods, all customized to meet your distinctive requirements.

3. Warranty and Repairs:
Our products are backed by a robust warranty. Should any issues arise, our devoted service team will swiftly provide repairs or replacements, minimizing any disruption to your operations, and ensuring seamless continuity.

4. Regular Follow-ups:
At Frere, we embrace proactive customer engagement. Our team conducts regular follow-ups to assess product performance and gather invaluable feedback. This ongoing dialogue empowers us to enhance and refine our offerings, perfectly aligning them with your evolving needs.

5. Maintenance Services:
To maximize the longevity and efficiency of our products, we deliver comprehensive maintenance services. Our experts assist in crafting a tailored maintenance schedule and provide on-site support, ensuring your equipment remains in peak condition.

6. Rapid Response:
Should an urgent issue arise, our rapid response team is poised to deliver immediate assistance. Recognizing the critical nature of your operations, we are committed to resolving any challenges with the utmost speed and efficiency.

7. Spare Parts Availability:
We maintain an extensive inventory of spare parts, ensuring you have swift access to essential components. Our streamlined logistics network ensures quick delivery, minimizing downtime and ensuring your operations proceed seamlessly.

8. Customer Feedback Loop:
Your feedback is a cornerstone of our continuous improvement efforts. We actively solicit your insights on our products and services, using them as a catalyst for enhancement. Our aspiration is to surpass your expectations with every encounter.

9. 24/7 Customer Service:
Our dedicated customer service team is at your service around the clock, ready to address your concerns or inquiries at any time. Be it a routine question or a pressing emergency, we are here to provide unwavering support.