Customization: | Available |
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Classification: | High-Alumina |
Feature: | Good Mechanical Strength, Good Thermal Insulation Performance, High-Temperature Resistant, Light Weight, Low Thermal Conductivity |
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Calcined Bauxite is a premium, high-grade aluminum ore that undergoes heat treatment at elevated temperatures, ranging from 1,000 to 1,600 degrees Celsius. This meticulous process, known as calcination, effectively removes moisture and volatile components, enhancing the bauxite's physical properties. Consequently, this makes it exceptionally suitable for a wide array of demanding industrial applications.
Key Features:
High Aluminum Oxide Content: Calcined bauxite is renowned for its impressive alumina content of approximately 75-90%, making it an outstanding source of aluminum.2O3), making it an excellent source of aluminum.
Thermal Stability: Post-calcination, the material exhibits remarkable resistance to intense heat and thermal shock, rendering it perfect for refractory applications.
Hardness: With its superior hardness and abrasion resistance, it stands out as a highly durable material for wear-resistant applications.
Chemical Resistance: This chemically inert material ensures robust resistance against acids, alkalis, and various corrosive agents.
Density: The calcination process significantly enhances the density of bauxite, thereby boosting its performance in heavy-duty industrial applications.
Applications:
Refractories: Essential in crafting firebricks, furnace linings, and other products that demand exceptional high-temperature resistance.
Abrasives: Its intrinsic hardness makes calcined bauxite ideal for manufacturing grinding materials, sandblasting media, and precision cutting tools.
Road Surfacing (Skid Resistance): Its formidable wear resistance makes it a preferred choice for anti-skid surfaces in bustling roadways.
Cement and Steel Industries: Integral in high-alumina cement production and serves as a crucial flux in the steel-making process.
Ceramics: Functions as a vital raw material in crafting diverse ceramic products.
Overall, calcined bauxite is a remarkably versatile material, coveted across industries that demand high durability, exceptional thermal resistance, and immense chemical inertness.
The product parameters of calcined bauxite are critical and can vary based on the grade and precise industrial needs. Below, we highlight the typical parameters that professionals consider indispensable when assessing calcined bauxite for a multitude of applications:
Alumina (Al2O3) | 75% - 90% | Higher alumina content increases its suitability for refractories and abrasives. |
Silica (SiO2 ) | 1% - 10% | Lower silica content is preferable for refractory use to minimize melting at high temperatures. |
Iron Oxide (Fe2O3) | 1% - 5% | Higher iron oxide content is acceptable for some abrasive applications but less desirable in refractories. |
Titania (TiO2) | 1% - 4% | Impacts refractoriness and heat resistance. |
Calcium Oxide (CaO) | 0.3% - 0.6% | Minimal calcium oxide is preferred to avoid fluxing and lowering the material's refractory properties. |
Magnesia (MgO) | 0.1% - 0.5% | Small amounts help improve sintering in refractory applications. |
Moisture | 0.5% - 1.5% | Low moisture content is necessary for stability and performance, especially in high-temperature settings. |
Bulk Density | 2.8 - 3.3 g/cm³ | Higher density provides better thermal and mechanical properties. |
Porosity | 5% - 10% | Low porosity is preferred for refractories to enhance thermal resistance. |
Grain Size | Varies depending on application | For refractory materials: typically between 0-50 mm. For abrasives: typically finer, ranging from 1 mm to 8 mm. |
Hardness | 8 - 9 on the Mohs scale | Ensures durability and abrasion resistance. |
Melting Point | Above 1,600°C | Ensures high thermal stability and performance in extreme heat conditions. |
These parameters are adaptable, allowing for customization to specific application requirements. Different grades of calcined bauxite can be expertly tailored to suit particular industrial uses, such as refractory materials, road surfacing, or as abrasives, ensuring optimal performance across various sectors.
Luoyang Frere Import and Export Trading Co., Ltd. stands as a beacon of excellence in the trading domain, renowned for its specialization in refractory materials and abrasive media. Our unique blend of industry and trade expertise is fortified by state-of-the-art testing facilities and unparalleled technical prowess. Nestled in the heart of Luoyang city, Henan province, our two factories symbolize our legacy, showcasing 24 years of mastery in crafting Brown Fused Alumina (BFA) and White Fused Alumina (WFA).
1. High-Quality Products & Competitive Pricing: At LUOYANG FRERE IMPORT AND EXPORT TRADING CO., LTD., we pride ourselves on sourcing and supplying only the finest abrasive and refractory materials. Each product meets stringent international standards, ensuring unparalleled performance and reliability across a wide range of industrial applications. By fostering strong partnerships with manufacturers and employing an efficient supply chain management system, we are able to offer you highly competitive prices that do not compromise on quality.
2. Tailored Custom Solutions: Understanding that each client has unique needs, we provide bespoke solutions to meet specific requirements. This includes customized packaging, detailed product specifications, and flexible delivery schedules, all orchestrated to ensure optimal satisfaction and maximum convenience for our valued customers.
3. Expertise and Experience: Our team is composed of seasoned industry experts with a depth of knowledge and extensive experience, empowering us to deliver invaluable technical support and strategic guidance to our clients.
4. Unwavering Quality Assurance: We enforce stringent quality control protocols at every stage of the procurement and delivery process. This commitment guarantees that our products consistently meet the highest possible quality standards.
5. Commitment to Sustainability and Environmental Responsibility: We are steadfast in our dedication to sustainability and environmental stewardship. By offering eco-friendly products and solutions, we assist our clients in reducing their environmental footprint, all while maintaining exceptional performance standards.
6. Customer-Centric Approach: Our philosophy is rooted in a customer-centric approach, which ensures that your needs and preferences are always our top priority. We are committed to delivering exceptional service and forging long-term partnerships grounded in trust and mutual benefit.
At Frere company, we are committed to nurturing long-term relationships with our clients, extending our care far beyond the initial purchase. Our all-encompassing after-sales service protocol is specifically crafted to maintain your satisfaction and optimize your experience with our premium-grade products. Here's an in-depth look at the exceptional support you'll receive when selecting us as your dedicated supplier of abrasives and refractories:
1. Technical Support:
Our distinguished team of seasoned engineers and technical advisors is at your service, offering top-tier guidance and support. Whether you require help with product selection, mastering application techniques, or resolving challenges, our experts are committed to ensuring your success with optimal results.
2. Product Training:
Empower your team with our comprehensive training programs, meticulously designed to equip them with the skills to utilize our products safely and effectively. From basic handling procedures to intricate application strategies, our sessions are customized to align with your unique requirements.
3. Warranty and Repairs:
Enjoy peace of mind with our robust warranty offerings. In the rare event of a problem, our dedicated service team is ready to deliver swift repairs or replacements, minimizing disruptions and maintaining the seamless flow of your operations.
4. Regular Follow-ups:
Our philosophy centers around proactive customer service. Through regular follow-ups, we evaluate the performance of our products and gather your valuable insights. This continuous feedback loop allows us to refine our offerings and tailor them to your evolving needs.
5. Maintenance Services:
Enhance the longevity and efficiency of our products with our specialized maintenance services. Our professionals work with you to establish a maintenance schedule and provide on-site support, ensuring your equipment remains in peak condition.
6. Rapid Response:
In critical situations, our rapid response experts are primed to offer immediate solutions. We recognize the importance of time in your operations and are dedicated to resolving issues swiftly, minimizing downtime and maximizing productivity.
7. Spare Parts Availability:
With an extensive inventory of spare parts and a highly efficient logistics network, we guarantee quick access to the components you require. Fast delivery is our promise, reducing downtime and ensuring the smooth running of your operations.
8. Customer Feedback Loop:
We cherish your feedback as a cornerstone of our continuous improvement process. By actively seeking your opinions on our products and services, we aim to surpass your expectations and enhance every interaction with our company.
9. 24/7 Customer Service:
Our unwavering customer service team stands ready around the clock to address any concerns or inquiries you might have. Be it a straightforward question or an emergency, we are dedicated to providing support every step of the way, ensuring your complete satisfaction.