Efficient Waterjet Cutting Garnet Sand for Precision Cutting Applications

• Customization: Available
• Natural Abrasive Type: Garnet
• Artificial Abrasive Type: Garnet Abrasive
• Model NO.: 80 mesh
• Function: Surface Deburring
• Source: Natural Abrasives
• Particle Size: Abrasive
• Hardness: Conventional Abrasive
• Al2O3: 24.51%
• Sio2: 37.07%
• Fe2o3: 4.35%
• Feo: 18.84%
• MGO: 6.01%
• Cao: 6.2%
• Mno: 0.18%
• TiO2: 0.47%
• Color: Heavy Red, Orange Red, Rose Red, Brown
• Shape: Angular, Edge Sharp
• Transport Package: 25 Kg Bag, 40 Bags in One Ton Bag.
• Specification: customized.
• Trademark: Frere
• Origin: China
• HS Code: 2513200000
• Production Capacity: 50000 Tons/Year
• Package Size: 1000.00cm * 1000.00cm * 900.00cm
• Package Gross Weight: 1000.000kg

Product Description

Product Description

Garnet sand is a naturally occurring inert mineral, exquisitely sharp and angular, forming a twelve-sided crystal known as a rhombic dodecahedron. This impressive crystal boasts a robust hardness ranging from 7.5 to 8.5 on the Mohs scale. Its remarkable physical properties make it an exceptional abrasive, perfectly suited for an array of industrial applications.

APPLICATIONS
Garnet sand finds extensive application across various domains. It is widely utilized for precision polishing of glass screens, single crystal silicon, and optical lenses. Its efficacy in rust removal, sandblasting, and waterjet cutting is renowned, serving as an ideal abrasive media. From removing rust, paint, and corrosion, it is perfectly suited for metal, brick, concrete, and masonry applications, ensuring versatility and efficiency.

PRODUCTION PROCESS
Extraction:
Mining: Harnessing garnet sand involves meticulous extraction from alluvial deposits or mining from resilient hard rock formations. The extraction method is dictated by the deposit type. Alluvial mining employs washing and screening, whereas hard rock mining encompasses drilling, blasting, and crushing.

Crushing and Grinding:
Primary Crushing: The raw garnet ore undergoes an initial crushing phase using robust jaw crushers or gyratory crushers, reducing it to manageable pieces.
Secondary Crushing: An additional crushing stage follows, utilizing cone or impact crushers to refine the ore to the preferred size.

Separation:
Screening: The crushed garnet is meticulously screened to separate valuable particles from waste rock. This process involves deploying vibrating screens or sieves for precise size classification.
Gravity Separation: Employing gravity-based techniques like jigging or spiral concentration, garnet is effectively separated from lighter impurities by exploiting density differences.
Magnetic Separation: Through innovative magnetic separators, any magnetic minerals or impurities are efficiently removed from the garnet sand, ensuring purity and quality.

Washing and Drying:
Washing: A thorough washing process is employed to eliminate remaining impurities, clay, or dust from the garnet sand. This involves utilizing water in advanced washing plants or hydrocyclones.
Drying: Post-washing, the garnet sand is subjected to drying using state-of-the-art rotary dryers or fluidized bed dryers, eliminating moisture and preparing it for subsequent processing or packaging.

Milling (Optional):
Fine Grinding: To cater to specific applications, the garnet sand may undergo additional milling to achieve finer particle sizes, employing ball mills or roller mills to ensure precision.

Screening and Classification:
Size Classification: The meticulously dried garnet sand is screened and classified into diverse size ranges, adhering to industry standards or customer specifications. Vibrating screens and air classifiers ensure precise sizing.

Quality Control:
Inspection and Testing: Rigorous quality control tests confirm that the garnet sand aligns with specified standards. These tests assess particle size distribution, hardness, purity, and absence of contaminants, ensuring unmatched quality.
Surface Treatment (Optional):

Coating or Polishing: Depending on its intended application, the garnet sand may undergo surface treatments to enhance properties such as abrasiveness or chemical resistance, amplifying its efficacy.

Storage: Secure the packaged garnet sand in a dry, controlled environment to preserve its superior quality and prevent any contamination.


 

TYPICAL CHEMICAL ANALYSIS
Al2O3	24.51%
SiO2	37.07%
Fe2O3	4.35%
FeO	18.84%
MgO	6.01%
CaO	6.20%
MnO	0.18%
TiO2	0.47%

PHYSICAL PROPERTIES
Color	Heavy red, orange red, rose red, brown
Shape	Angular, edge sharp
Crystal Form	Isometric system
Specific Gravity	3.5
Hardness	7.0-7.9 Mohs scale
Melting Temperature	1350 °C

Detailed Photos

 

Product Parameters

GRAIN SIZES AVAILABLE: Discover a versatile range of grain sizes tailored to meet all your cutting and grinding needs, ensuring optimal performance in every application.
Mesh Sizes: Unlock the power of choice with our diverse mesh options: 30/60, 40/80, 50/100, 50/120, 60/100, 60/150, 80/120, 80/150, each engineered for precision and efficiency in waterjet cutting.
Grit Options: Delve into our comprehensive grit selection: 16, 20, 24, 30, 36, 46, 54, 60, 70, 80, 90, 100, 120, 150, 180, 220. Perfectly suited for diverse applications where precision grinding is paramount.

Packaging & Shipping

Small Bags:
Weight: These convenient small bags are commonly available in 25 kg (55 lbs) or 50 kg (110 lbs) options, perfect for ease of use.
Material: Crafted from robust materials like polyethylene or polypropylene to ensure durability and protection.
Features: Each bag is expertly sealed to guard against moisture and contamination, and designed with handles or ties for effortless handling.
Applications: Perfectly suited for smaller-scale usage, laboratories, or industries that demand precise quantities of material.

Bulk Bags:
Weight: Available in massive 500 kg (1100 lbs) to 2000 kg (4400 lbs) jumbo bags, also known as FIBC - Flexible Intermediate Bulk Containers.
Material: Created from sturdy woven polypropylene fabric, often lined with polyethylene for superior moisture protection.
Features: These bags come with lifting loops for easy transport via forklifts or cranes, plus spout top and discharge bottom options for controlled filling and emptying.
Applications: Ideal for large-scale industrial use, bulk storage, and streamlined transport solutions.

Drums and Barrels:
Weight: Typically offered in 200 L (53 gallons) drums, perfect for substantial storage needs.
Material: Fabricated from durable metal or high-density polyethylene, ensuring long-lasting performance.
Features: Equipped with tamper-evident seals, these are moisture-resistant and stackable, optimizing storage efficiency.
Applications: Essential when extra protection from environmental factors is needed or for smooth handling in automated processes.

Custom Packaging:
Options: Custom-tailored packaging solutions designed to match specific customer requirements flawlessly.
Features: Offers customizable weights, materials, and labeling options to satisfy unique customer needs.
Applications: Perfect for specialized industries or unique applications demanding specific packaging standards.

Labeling and Documentation:
Identification: Each package is meticulously labeled with product information, such as grade, grit size, weight, and batch number.
Safety Information: Includes comprehensive safety and handling instructions on every label for secure usage.
Compliance: Packaging conforms to international shipping regulations and upholds industry standards, ensuring peace of mind.

 

Company Profile

Luoyang Frere Import and Export Trading Co., Ltd. stands as a hallmark of excellence in the realm of refractory materials and abrasive media. As a prominent trading entity, we seamlessly blend industry acumen with trade expertise, bolstered by state-of-the-art testing facilities and unmatched technical know-how. Our esteemed factories, nestled in the heart of Luoyang city, Henan province, are powered by 24 years of profound experience in the production of Brown Fused Alumina (BFA) and White Fused Alumina (WFA). Our legacy of quality and innovation ensures that we consistently deliver superior products to satisfy the demands of the global market.

Harnessing the strength of our robust factory alliances, Luoyang Frere offers an elite range of Cutting Wheels, Grinding Wheels, and Flap Discs, all priced to offer unbeatable value. Our products are renowned and trusted across diverse sectors, expertly fulfilling the dynamic economic and social needs of today's industry. Devoted to excellence and customer delight, we unwaveringly adhere to the highest benchmarks of quality, ensuring that our solutions exceed expectations at every turn.

At the core of Luoyang Frere's values is the pursuit of enduring partnerships. We are keen to join forces with your esteemed organization and envision a fruitful collaboration. Our dedicated team is poised to cater to your requirements and play a pivotal role in your future achievements, bringing unparalleled support and expertise to the table.
 

Our Advantages

1. High-Quality Products & Competitive Pricing: At LUOYANG FRERE IMPORT AND EXPORT TRADING CO., LTD., we pride ourselves on sourcing and supplying top-tier abrasive and refractory materials that align with rigorous international standards. This ensures unmatched performance and dependability across diverse industrial applications. By leveraging our robust relationships with manufacturers and optimizing supply chain management, we are able to offer remarkably competitive pricing without ever compromising on quality.

2. Tailored Custom Solutions: We are dedicated to providing bespoke solutions tailored to meet the unique needs of our clients. From customized packaging and specific product specifications to flexible delivery schedules, we ensure that every detail is curated for optimal satisfaction and convenience.

3. Expertise and Experience: Our team is comprised of seasoned industry experts equipped with extensive knowledge and rich experience. This empowers us to offer insightful technical support and guidance, adding significant value to our customer relationships.

4. Unwavering Quality Assurance: We execute rigorous quality control protocols throughout each phase of procurement and delivery. This diligent approach guarantees that our products consistently meet the pinnacle of quality standards.

5. Commitment to Sustainability and Environmental Responsibility: At LUOYANG FRERE IMPORT AND EXPORT TRADING CO., LTD., we are steadfast in our commitment to sustainability and environmental stewardship. Our eco-friendly products and solutions are designed to assist our customers in minimizing their ecological footprint.

6. Customer-Centric Approach: Our client-focused strategy ensures that we prioritize the unique needs and preferences of our customers. This dedication to exceptional service fosters long-lasting partnerships built on trust and mutual benefit.

After Sales Service

At Frere Company, we hold an unwavering commitment to our customers that transcends the mere act of purchase. Our holistic after-sales service is meticulously crafted to ensure your sustained satisfaction and triumph with our offerings. When you select us as your preferred supplier for abrasives and refractories, here's the exceptional service suite you can anticipate:

1. Technical Support:
Our distinguished team of seasoned engineers and technical specialists remains at your disposal, offering unparalleled advice and support. Be it guidance on selecting the right product, mastering application techniques, or navigating troubleshooting challenges, we are dedicated to helping you attain optimal results.

2. Product Training:
We present comprehensive training programs meticulously designed to empower your team, ensuring they harness the full potential of our products safely and efficiently. From foundational handling to intricate application techniques, our training is tailored to your unique requirements.

3. Warranty and Repairs:
Each of our products is backed by an extensive warranty. In case of any inconvenience, our steadfast service team is poised to deliver swift repairs or replacements, ensuring that your operations face minimal interruption.

4. Regular Follow-ups:
Our philosophy of proactive customer engagement drives us to conduct regular follow-ups, assessing product performance and gathering invaluable feedback. This continuous dialogue propels us to refine and tailor our solutions to align perfectly with your evolving needs.

5. Maintenance Services:
To extend the life and enhance the efficiency of our products, we offer top-notch maintenance services. Our specialists collaborate with you to devise a maintenance timetable and provide on-site expertise, ensuring your equipment operates at peak performance.

6. Rapid Response:
In urgent scenarios, our rapid response team stands ready to deliver immediate support. We comprehend the essence of time in your operations and are committed to resolving issues with utmost speed and efficiency.

7. Spare Parts Availability:
Our extensive inventory of spare parts ensures you have swift access to essential components. Coupled with our streamlined logistics network, we guarantee prompt delivery, minimizing downtime and maintaining the seamless flow of your operations.

8. Customer Feedback Loop:
Your insights are of paramount importance to us. We actively solicit your feedback on our products and services, utilizing it as a catalyst for continuous enhancement. Our aspiration is to surpass your expectations in every facet of our interaction.

9. 24/7 Customer Service:
Our committed customer service team is at your service around the clock, ready to address any inquiries or issues you may encounter. Whether it's a straightforward question or an urgent need, we are unwavering in our support.