Our Glass Grit, beautifully engineered from 100% post-consumer recycled bottle glass, stands at the forefront of abrasive media technology. Unlike traditional mineral or slag abrasives, our glass grit contains absolutely no free silica, ensuring it is non-toxic, inert, and free from heavy metals commonly found in coal and copper slag alternatives. Each production batch is subjected to an exhaustive top magnetic separation process to effectively remove contaminants and unwanted particulates. Subsequently, a sophisticated series of screening processes certifies exceptional raw material quality, paving the way for unparalleled cleaning and grading phases. Our Crushed Glass Grit is designed to minimize particle embedment, achieving a whiter and more pristine finish every time.
Our proprietary flashing process meticulously cleans the Crushed Glass Grit, ensuring the complete separation of paper and plastic residues from the glass without incinerating impurities onto it. This sophisticated method results in a superior, cleaner product that is primed for optimal performance. The processed glass, now boasting an incredibly low moisture content, surpasses industry cleanliness standards, setting a new benchmark in quality.
A seamless and continuous screening process expertly categorizes the glass grit into a variety of grades. This comprehensive on-site operation ensures stringent quality control and uniformity across all media grades. Through regular inspections and immediate restorations to the original specifications, peak production efficiency is consistently maintained. Our vast 80,000 square foot facility provides sufficient space for the clean, dry storage of products prior to their shipment, upholding an uncompromising standard of quality.
Wide-Ranging Applications
With an angular profile, crushed glass particles are exceptionally effective in aggressive surface profiling and the removal of coatings such as epoxy, paint, alkyds, vinyl, polyurea, coal tar, and elastomers. The lighter weight of our grit compared to many slags enhances consumption efficiency and reduces production time by 30-50%. Scoring a hardness of 5.0 - 6.0 on the Moh's Hardness Scale, this media guarantees minimal particle embedment, resulting in a whiter, cleaner finish for every application.
Meticulous Production Process
Raw Material Preparation Stage:
Glass Recycling: Meticulously gathering waste glass materials, including bottles, windows, and various glass products, to begin the transformation journey.
Comprehensive Cleaning and Sorting: Expertly purifying glass materials by removing impurities, labels, and other non-glass elements, followed by color sorting to enhance quality.
Initial Crushing Phase:
Primary Crushing: Skillfully employing crushers to break down large glass pieces into smaller, manageable fragments, typically a few centimeters in size.
Secondary Crushing: Further refining primary fragments into finer particles, precisely tailored to achieve the desired final grain size suitable for diverse applications.
Precision Grinding Stage:
Milling: Utilizing ball mills or equivalent advanced grinding equipment to refine glass fragments into fine particles, ensuring the desired grit size and maintaining strict control over particle size and shape to meet specific application requirements.
Detailed Classification Phase:
Screening: Implementing vibrating screens or similar advanced equipment to sort ground glass grit by particle size, confirming that all grades satisfy the specified standards for excellence.
Air Classification: For specialized applications, employing air-classification equipment to achieve precise particle size control, delivering unparalleled accuracy.
Thorough Washing and Drying:
Washing: Additional washing processes are undertaken to remove dust and fine particles, enhancing the purity of each glass grit particle.
Drying: Ensuring thorough drying of the glass grit to eliminate moisture content, thereby promoting maximum dryness and flowability of the final superior product.
Secure Storage: Storing glass grit products in a meticulously dry, ventilated environment to prevent moisture ingress and contamination, safeguarding product integrity.
Rigorous Quality Control:
Testing: Engaging in rigorous quality testing throughout the production cycle and pre-shipment phases, evaluating parameters such as particle size distribution, hardness, and purity to guarantee compliance with stringent industry standards and bespoke customer specifications.
| SPECIFICATIONS |
| SiO2 |
65.33% |
| Source Content |
Recycled bottle glass |
| Shape |
Angular |
| Color |
White |
| Hardness |
6.0 - 7.0 (MOHS scale) |
| Specific Gravity |
2.55 |
| GRAIN SIZES AVAILABLE |
| Grit No. Standard of China |
Size range (mesh) |
Unit(um) |
| 320 |
325 fine |
45-0 |
| 280 |
200-325 |
75-45 |
| 220 |
140-270 |
105-53 |
| 180 |
140-200 |
105-75 |
| 150 |
100-200 |
150-75 |
| 120 |
100-140 |
150-105 |
| 100 |
80-120 |
180-125 |
| 80 |
60-100 |
250-150 |
| 60 |
40-60 |
425-250 |
| 30 |
20-40 |
850-425 |
Small Bags:
Weight: Available in conveniently sized 25 kg (55 lbs) or 50 kg (110 lbs) bags for easy handling and efficient storage.
Material: Expertly crafted from durable materials such as polyethylene or polypropylene for maximum protection.
Features: These bags are securely sealed to safeguard against moisture and contamination, equipped with practical handles or ties for smooth transport.
Applications: Perfectly suited for laboratory environments, small-scale operations, or any industry requiring precise quantities for optimum results.
Bulk Bags:
Weight: Available in substantial sizes from 500 kg (1100 lbs) to 2000 kg (4400 lbs) jumbo bags, known as FIBCs - Flexible Intermediate Bulk Containers, for heavy-duty needs.
Material: Constructed from woven polypropylene fabric, frequently lined with polyethylene to ensure superior moisture resistance.
Features: Designed with durable lifting loops for seamless transport using forklifts or cranes, offering options for spout tops and discharge bottoms for controlled filling and emptying processes.
Applications: Perfect for extensive industrial operations, providing reliable solutions for bulk storage and transportation requirements.
Drums and Barrels:
Weight: Typically available in 200 L (53 gallons) drums, offering a robust option for secure storage and transportation.
Material: Expertly constructed from either sturdy metal or high-density polyethylene to ensure unparalleled performance and durability.
Features: Designed with tamper-evident seals for added security, ensuring moisture resistance and stackability for optimal storage efficiency.
Applications: The ideal choice for environments requiring enhanced protection from external elements or streamlined handling in automated processes.
Custom Packaging:
Options: Providing bespoke packaging solutions tailored to meet the distinctive needs of individual customers.
Features: Offering customizable weights, materials, and labeling options to perfectly align with unique industry requirements.
Applications: Specifically designed for specialized industries or applications that necessitate distinct packaging standards to meet precise specifications.
Labeling and Documentation:
Identification: Each package is clearly and uniquely labeled with essential product details, including grade, grit size, weight, and batch number for easy identification.
Safety Information: Labels provide crucial safety and handling instructions to ensure user protection and safe use.
Compliance: Our packaging complies with international shipping regulations and industry standards, guaranteeing both compliance and safety for peace of mind.
Luoyang Frere Import and Export Trading Co., Ltd. is a distinguished leader in the trading realm, renowned for its specialization in superior refractory materials and premium abrasive media. Our avant-garde strategies flawlessly merge industry and trade, supported by cutting-edge testing facilities and unmatched technical expertise. Nestled in the historical city of Luoyang, Henan province, our duo of factories boasts an impressive 24-year heritage in the precise crafting of Brown Fused Alumina (BFA) and White Fused Alumina (WFA).
Leveraging our strong factory collaborations, we offer an exceptional range of Cutting Wheels, Grinding Wheels, and Flap Discs, all at highly competitive prices. Our eminent products have garnered extensive recognition and unwavering trust, adeptly addressing the ever-evolving economic and social demands of today's marketplace. Our steadfast dedication to excellence ensures that every product we provide achieves the zenith of quality, delighting our customers with utmost satisfaction.
At Luoyang Frere, we cherish enduring partnerships and eagerly anticipate the opportunity to collaborate with your esteemed organization. Our devoted team is ready to address your unique requirements and drive your success in the promising future ahead.
1. High-Quality Products & Competitive Pricing: We take immense pride in sourcing and supplying only the finest abrasive and refractory materials, strictly adhering to the highest international standards. This commitment ensures unparalleled performance and reliability across a vast array of industrial applications. Through our strong partnerships with manufacturers and an optimized supply chain, we offer competitively priced solutions without ever sacrificing quality.
2. Custom Solutions: Our expertise lies in crafting custom solutions tailored to the distinct needs of each client. From bespoke packaging to personalized product specifications and adaptable delivery timelines, we are committed to providing maximum satisfaction and convenience for our esteemed clients.
3. Expertise and Experience: Our team comprises seasoned professionals with extensive industry knowledge and experience, empowering us to offer invaluable technical support and expertise. This enhances the overall experience for our customers, ensuring they receive the guidance they need for success.
4. Quality Assurance: We uphold stringent quality control measures at every step of procurement and delivery. This rigorous process guarantees that each product meets the highest quality standards, offering our clients the assurance and peace of mind they deserve.
5. Sustainability and Environmental Responsibility: Our unwavering commitment to sustainability and environmental stewardship drives us to offer eco-friendly products and solutions. We aim to assist our customers in minimizing their environmental footprint, contributing to a cleaner, greener future for all.
6. Customer-Centric Approach: Placing our clients at the heart of our operations, our customer-centric approach ensures that we prioritize their needs and preferences. We are devoted to delivering exceptional customer service and building long-lasting partnerships founded on trust and mutual benefit.
1. Unmatched Technical Support:
Our team of seasoned engineers and technical specialists stands ready to deliver exceptional guidance and unwavering support. Whether you need assistance with product selection, application methods, or troubleshooting, we are dedicated to ensuring you achieve the best outcomes possible.
2. Comprehensive Product Training:
We offer thorough training programs crafted to fully equip your team to use our products both safely and effectively. From basic handling techniques to advanced application strategies, our training is tailored to meet your distinct needs.
3. Reliable Warranty and Repairs:
Our products come with a robust warranty. Should any issues arise, our dedicated service team is poised to handle repairs or replacements quickly, minimizing operational disruptions and providing you with peace of mind.
4. Consistent Follow-ups:
We are dedicated to proactive customer service. Regular follow-ups help us evaluate product performance and collect valuable insights, allowing us to continually enhance our offerings to better serve your needs.
5. Expert Maintenance Services:
To boost the longevity and efficiency of our products, we extend specialized maintenance services. Our experts can assist in crafting a maintenance plan and deliver on-site support to keep your equipment in optimal condition.
6. Instant Rapid Response:
For urgent issues, our rapid response team is on standby to deliver immediate support. Understanding the critical nature of time in your operations, we act swiftly to resolve problems and minimize any impact on your productivity.
7. Comprehensive Spare Parts Availability:
With an extensive stock of spare parts, we ensure you have prompt access to essential components. Our efficient logistics network provides fast delivery, reducing downtime and maintaining seamless operations.
8. Interactive Customer Feedback Loop:
We highly value your feedback and actively seek your input on our products and services. This drives our ongoing improvements, aiming to exceed your expectations at every touchpoint.
9. Around-the-Clock Customer Service:
Our dedicated customer service team is available 24/7 to address your concerns or questions. From simple inquiries to emergencies, we are committed to supporting you with steadfast dedication.
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