Eco-Friendly Waterjet Cutting Garnet Sand for Sustainable Abrasive Solutions

• Customization: Available
• Natural Abrasive Type: Garnet
• Artificial Abrasive Type: Garnet Abrasive
• Model NO.: 80 mesh
• Application: Sandblasting
• Function: Surface Deburring
• Source: Natural Abrasives
• Particle Size: Abrasive
• Hardness: Conventional Abrasive
• Al2O3: 24.51%
• Sio2: 37.07%
• Fe2o3: 4.35%
• Feo: 18.84%
• MGO: 6.01%
• Cao: 6.2%
• Mno: 0.18%
• TiO2: 0.47%
• Color: Heavy Red, Orange Red, Rose Red, Brown
• Shape: Angular, Edge Sharp
• Transport Package: 25 Kg Bag, 40 Bags in One Ton Bag.
• Specification: customized.
• Trademark: Frere
• Origin: China
• HS Code: 2513200000
• Production Capacity: 50000 Tons/Year
• Package Size: 1000.00cm * 1000.00cm * 900.00cm
• Package Gross Weight: 1000.000kg

Product Description

Product Description

Garnet sand is a magnificently natural, inert mineral known for its sharp, angular, and distinctly twelve-sided crystal form, officially termed a rhombic dodecahedron. With an impressive hardness ranging from 7.5 to 8.5 on the Mohs scale, these unique crystal properties position garnet sand as an unrivaled abrasive of choice, perfectly suited for a plethora of industrial applications.

APPLICATIONS
Garnet sand boasts a wide array of applications including but not limited to the fine polishing of glass screens, delicate single crystal silicon, and precision optical lenses. It's an exceptional choice for rust removal, sandblasting, or cutting with water jets. As an outstanding sandblasting abrasive media, garnet sand excels in removing rust, paint, and corrosion, proving ideal across diverse surfaces such as metal, brick, concrete, and masonry.

PRODUCTION PROCESS
Extraction:
Mining: Garnet sand is meticulously extracted from alluvial deposits or robust hard rock formations. The mining technique reflects the garnet deposit type; alluvial mining involves strategic washing and screening, while hard rock mining requires drilling, blasting, and crushing technologies.

Crushing and Grinding:
Primary Crushing: Initially, the extracted garnet ore is broken down into smaller, manageable pieces using reliable jaw crushers or efficient gyratory crushers.
Secondary Crushing: Further refinement of the garnet ore is accomplished using cone crushers or impact crushers until the desired size is achieved.

Separation:
Screening: The crushed garnet is meticulously screened to effectively separate garnet particles from unwanted waste rock. This process involves utilizing vibrating screens or sieves for precise particle size classification.
Gravity Separation: Utilizing gravity-based techniques such as jigging or spiral concentration, garnet is expertly separated from lighter impurities based on distinct density differences.
Magnetic Separation: Advanced magnetic separators are employed to efficiently remove any magnetic minerals or impurities contaminating the garnet sand.

Washing and Drying:
Washing: Garnet sand undergoes thorough washing to eliminate remaining impurities, clay, or dust, using water in sophisticated washing plants or hydrocyclones.
Drying: Post-washing, garnet sand is expertly dried using cutting-edge rotary dryers or fluidized bed dryers to eradicate moisture, priming the material for subsequent processing or packaging.

Milling (Optional):
Fine Grinding: Depending on specific application needs, garnet sand may be finely milled to achieve superior particle sizes. This is conducted using sophisticated ball mills or roller mills, tailored for precision.

Screening and Classification:
Size Classification: The dried garnet sand is meticulously screened and classified into various size ranges, adhering to stringent industry standards or bespoke customer requirements, utilizing vibrating screens and air classifiers for impeccable precision.

Quality Control:
Inspection and Testing: Rigorous quality control tests are performed to ensure the garnet sand adheres to specified standards. These tests include detailed assessments of particle size distribution, hardness, purity, and the absence of contaminants.
Surface Treatment (Optional):

Coating or Polishing: Depending on its intended application, garnet sand may undergo strategic surface treatments to enhance key properties such as abrasiveness or chemical resistance.

Storage: The carefully packaged garnet sand should be stored in a dry, controlled environment to preserve its impeccable quality and prevent any potential contamination.


 

TYPICAL CHEMICAL ANALYSIS
Al2O3	24.51%
SiO2	37.07%
Fe2O3	4.35%
FeO	18.84%
MgO	6.01%
CaO	6.20%
MnO	0.18%
TiO2	0.47%

PHYSICAL PROPERTIES
Color	Heavy red, orange red, rose red, brown
Shape	Angular, edge sharp
Crystal Form	Isometric system
Specific Gravity	3.5
Hardness	7.0-7.9 Mohs scale
Melting Temperature	1350 °C

Detailed Photos

 

Product Parameters

GRAIN SIZES AVAILABLE
Mesh: Offering a variety of sizes, such as 30/60, 40/80, 50/100, 50/120, 60/100, 60/150, 80/120, 80/150, to meet diverse cutting needs and applications.
Grit: Available in a comprehensive range including 16, 20, 24, 30, 36, 46, 54, 60, 70, 80, 90, 100, 120, 150, 180, 220, ensuring precise and efficient abrasive performance.

Packaging & Shipping

Small Bags:
Weight: Our small bags are meticulously designed to carry either 25 kg (55 lbs) or 50 kg (110 lbs), offering flexibility and convenience.
Material: Crafted from robust materials including polyethylene or polypropylene, ensuring durability and reliability.
Features: Expertly sealed to block moisture and contamination, and equipped with ergonomic handles or ties for effortless handling.
Applications: Perfectly suited for use in laboratories, small-scale industries, or any setting demanding precise quantities.

Bulk Bags:
Weight: Bulk bags, also known as jumbo bags or FIBC, are available in sizes ranging from 500 kg (1100 lbs) to 2000 kg (4400 lbs), ideal for substantial needs.
Material: Made from woven polypropylene with an optional polyethylene liner, these bags provide enhanced moisture protection for your peace of mind.
Features: Designed with lifting loops for seamless transport using forklifts or cranes, and options for spout top and discharge bottom to ensure controlled filling and emptying.
Applications: These are the go-to choice for large-scale industrial requirements, ensuring safe bulk storage and transport.

Drums and Barrels:
Weight: Our drums are typically available in a capacity of 200 L (53 gallons), making them ideal for bulk liquid solutions.
Material: Constructed from either durable metal or high-density polyethylene, catering to different storage needs.
Features: Equipped with tamper-evident seals, they are moisture-resistant and stackable, ensuring efficient and secure storage.
Applications: Ideal for environments needing extra protection from environmental factors or for streamlined handling in automated facilities.

Custom Packaging:
Options: Our bespoke packaging solutions cater to specific customer requirements, providing a personalized touch.
Features: Customization includes tailored weights, diverse material selections, and unique labeling options to fulfill individual client specifications.
Applications: Perfect for industries or applications with unique demands, ensuring compliance with specific packaging standards.

Labeling and Documentation:
Identification: Every package is clearly marked with comprehensive product information, such as grade, grit size, weight, and batch number for easy identification.
Safety Information: Labels are provided with essential safety and handling instructions, ensuring user safety at all stages.
Compliance: Our packaging solutions are fully compliant with international shipping regulations and industry standards, ensuring hassle-free global distribution.

 

Company Profile

Luoyang Frere Import and Export Trading Co., Ltd. stands as a beacon of excellence in the trading industry, renowned for our specialization in refractory materials and abrasive media. Seamlessly blending industry prowess with trade acumen, we are equipped with state-of-the-art testing facilities and fortified by substantial technical expertise. Our duo of factories nestled in the heart of Luoyang city, Henan province, proudly harness over two decades of experience in the production of Brown Fused Alumina (BFA) and White Fused Alumina (WFA).

Harnessing the power of our robust factory alliances, we deliver an exceptional range of Cutting Wheels, Grinding Wheels, and Flap Discs, all at highly competitive prices. Our products have garnered a sterling reputation, widely acknowledged for their reliability and capability to meet the dynamic economic and social demands of the contemporary market. We remain steadfast in our commitment to quality and customer satisfaction, ensuring that our offerings consistently surpass the loftiest standards of excellence.

At Luoyang Frere, we cherish enduring partnerships and anticipate the privilege of forging a collaborative relationship with your esteemed company. Our dedicated team is poised to address your needs and play a pivotal role in propelling your success in the near future.
 

Our Advantages

1. Unmatched Quality & Competitive Pricing: At LUOYANG FRERE IMPORT AND EXPORT TRADING CO., LTD., we pride ourselves on sourcing and delivering only the highest quality abrasive and refractory materials. These materials are meticulously selected to comply with stringent international standards, ensuring exceptional performance and reliability across various industrial applications. Thanks to our robust partnerships with top-tier manufacturers and our highly efficient supply chain operations, we can offer prices that are highly competitive, all while maintaining the unparalleled quality of our products.

2. Tailored Custom Solutions: Understanding that each customer has unique needs, we specialize in offering bespoke solutions. Whether it's customized packaging, specific product specifications, or unique delivery schedules, our flexibility ensures that we deliver convenience and satisfaction tailored precisely to each customer's requirements.

3. Industry Expertise and Experience: Our team is composed of seasoned industry veterans who possess a wealth of knowledge and extensive experience. This expertise empowers us to provide our customers with invaluable technical support and insightful guidance, ensuring they receive the most effective solutions tailored to their needs.

4. Stringent Quality Assurance: We are unwavering in our commitment to quality. Rigorous quality control measures are embedded into every stage of our procurement and delivery processes. This diligence guarantees that our products not only meet but exceed the highest quality standards, offering peace of mind and reliability to our valued customers.

5. Commitment to Sustainability and Environmental Responsibility: At the heart of our operations is a commitment to sustainability and environmental responsibility. We proudly offer eco-friendly products and innovative solutions that empower our customers to reduce their environmental footprint, contributing to a greener and more sustainable future.

6. Customer-Centric Service Approach: Placing our clients at the center of everything we do, our customer-centric approach ensures that we remain attuned to their needs and preferences. This dedication to exceptional service fosters long-term partnerships built on trust, mutual benefit, and unparalleled customer satisfaction.

After Sales Service

At LUOYANG FRERE IMPORT AND EXPORT TRADING CO., LTD., our commitment to you transcends the initial transaction. We are devoted to ensuring your satisfaction with our Eco-Friendly Waterjet Cutting Garnet Sand through our exemplary after-sales service. Discover the unparalleled support you receive as our valued partner:

1. Technical Support:
Our elite team of engineers and specialists stands ready to offer professional guidance and technical support. Whether selecting the perfect product, mastering application techniques, or resolving any challenges, we are here to empower your success with precision and ease.

2. Product Training:
Benefit from our comprehensive training programs, meticulously designed to equip your team with the knowledge to utilize our products safely and efficiently. From foundational handling to advanced application methods, we customize our training to align with your unique requirements.

3. Warranty and Repairs:
Trust in our solid warranty that accompanies each product. Should any issues arise, our dedicated service team responds swiftly to provide repairs or replacements, minimizing any interruptions and ensuring seamless operation.

4. Regular Follow-ups:
Proactive service is our promise. We routinely follow up to assess product performance and collect your invaluable feedback, allowing us to refine and enhance our offerings to better serve you.

5. Maintenance Services:
Optimize product longevity and efficiency with our maintenance services. Our experts collaborate with you to devise a maintenance schedule and provide onsite support, ensuring your equipment remains in peak condition.

6. Rapid Response:
In case of urgency, our rapid response unit is on standby to deliver immediate support. Acknowledging the time-sensitive nature of your operations, we commit to resolving issues with the utmost speed.

7. Spare Parts Availability:
Our expansive inventory of spare parts guarantees your swift access to essential components. Coupled with our efficient logistics network, we ensure prompt delivery to minimize downtime and maintain operational fluidity.

8. Customer Feedback Loop:
Your insights are crucial to our growth. We earnestly invite your feedback, employing it as a cornerstone for ongoing enhancement. Our mission is to consistently surpass your expectations with every interaction.

9. 24/7 Customer Service:
Available around the clock, our dedicated customer service team addresses all inquiries and concerns promptly. Regardless of complexity or urgency, we are steadfast in our commitment to support you anytime, anywhere.