| Natural Abrasive Type: | Crushed Glass |
|---|---|
| Artificial Abrasive Type: | Crushed Glass |
| Application: | Metal Parts |
| Function: | Surface Finish |
| Source: | Crushed Glass |
| Particle Size: | Customized |
| Samples: |
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| Customization: |
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Audited Supplier Our Glass Grit, crafted from 100% post-consumer recycled bottle glass, represents pinnacle performance in abrasive media. Unlike mineral/slag abrasives, it boasts no free silica, is non-toxic, inert, and free from heavy metals typically associated with coal and copper slag. Each batch undergoes a meticulous top magnetic separation to eliminate contaminants and undesired particulates. Following this, a series of intricate screening processes guarantees unmatched raw material quality for the ultimate cleaning and grading phases. Our Crushed Glass Grit ensures minimal particle embedment, resulting in a whiter, pristine finish.
Through a proprietary flashing process, Crushed Glass Grit is meticulously cleaned, ensuring the separation of paper and plastic from the glass, without burning contaminants onto the glass. This yields a superior, cleaner product, poised for optimal performance. The glass, now boasting an exceedingly low moisture content, exceeds industry cleanliness standards.
A seamless and continuous screening process categorizes the glass grit into various grades. This on-site operation ensures rigorous quality control and uniformity across all media grades. Regular inspections and immediate restorations to original specifications maintain peak efficiency. The expansive 80,000 square foot facility offers ample space for clean, dry storage prior to shipment.
Wide-Ranging Applications
The angular profile of crushed glass particles excels in aggressive surface profiling and the removal of coatings like epoxy, paint, alkyds, vinyl, polyurea, coal tar, and elastomers. Its lighter weight compared to many slags boosts consumption efficiency and cuts production time by 30-50%. With a hardness of 5.0 - 6.0 on the Moh's Hardness Scale, this media assures low particle embedment, delivering a whiter, cleaner finish.
Meticulous Production Process
Raw Material Preparation Stage:
Glass Recycling: Collecting waste glass, including bottles, windows, and other glass products.
Comprehensive Cleaning and Sorting: Purifying glass materials by removing impurities, labels, and other non-glass items, and sorting by color.
Initial Crushing Phase:
Primary Crushing: Utilizing crushers to break large glass pieces into smaller fragments, typically a few centimeters in size.
Secondary Crushing: Further reduction of primary fragments into finer particles, tailored to the desired final grain size.
Precision Grinding Stage:
Milling: Employing ball mills or equivalent grinding equipment to refine glass fragments into fine particles, achieving the desired grit size. Control of particle size and shape is maintained to meet application-specific requirements.
Detailed Classification Phase:
Screening: Using vibrating screens or similar equipment to sort ground glass grit by particle size, ensuring that all grades meet specified standards.
Air Classification: For specialized applications, air-classification equipment is utilized for precise particle size control.
Thorough Washing and Drying:
Washing: Further washing may be needed to remove dust and fine particles, enhancing particle purity.
Drying: Ensuring the glass grit is thoroughly dried to remove moisture, promoting dryness and flowability of the final product.
Secure Storage: Storing glass grit products in a dry, ventilated environment to prevent moisture ingress and contamination.
Rigorous Quality Control:
Testing: Conducting stringent quality tests throughout production and pre-shipment, assessing parameters like particle size distribution, hardness, and purity to ensure compliance with relevant standards and customer specifications.
| SPECIFICATIONS | |
| SiO2 | 65.33% |
| Source Content | Recycled bottle glass |
| Shape | Angular |
| Color | White |
| Hardness | 6.0 - 7.0 (MOHS scale) |
| Specific Gravity | 2.55 |
| GRAIN SIZES AVAILABLE | ||
| Grit No. Standard of China | Size range (mesh) | Unit(um) |
| 320 | 325 fine | 45-0 |
| 280 | 200-325 | 75-45 |
| 220 | 140-270 | 105-53 |
| 180 | 140-200 | 105-75 |
| 150 | 100-200 | 150-75 |
| 120 | 100-140 | 150-105 |
| 100 | 80-120 | 180-125 |
| 80 | 60-100 | 250-150 |
| 60 | 40-60 | 425-250 |
| 30 | 20-40 | 850-425 |
Small Bags:
Weight: Typically available in 25 kg (55 lbs) or 50 kg (110 lbs) bags.
Material: Crafted from resilient materials like polyethylene or polypropylene.
Features: Securely sealed to prevent moisture ingress and contamination, featuring convenient handles or ties for effortless handling.
Applications: Perfect for laboratory use, small-scale operations, or industries requiring precise quantities.
Bulk Bags:
Weight: Typically available in 500 kg (1100 lbs) to 2000 kg (4400 lbs) jumbo bags, also known as FIBCs - Flexible Intermediate Bulk Containers.
Material: Built from woven polypropylene fabric, often lined with polyethylene for superior moisture protection.
Features: Designed with lifting loops for easy transport via forklifts or cranes, with options for spout top and discharge bottom for controlled filling and emptying.
Applications: Ideal for large-scale industrial operations, bulk storage, and transport needs.
Drums and Barrels:
Weight: Commonly available in 200 L (53 gallons) drums.
Material: Constructed from metal or high-density polyethylene for robust performance.
Features: Secured with tamper-evident seals, designed to be moisture-resistant, and stackable for optimal storage efficiency.
Applications: Perfect for environments requiring extra protection from external factors or for ease of handling in automated processes.
Custom Packaging:
Options: Providing tailored packaging solutions to meet specific customer requirements.
Features: Custom weights, materials, and labeling options to cater to unique needs.
Applications: Ideal for specialized industries or unique applications that demand specific packaging standards.
Labeling and Documentation:
Identification: Each package is distinctly labeled with critical product information, including grade, grit size, weight, and batch number.
Safety Information: Labels include essential safety and handling instructions for user protection.
Compliance: Packaging adheres to international shipping regulations and industry standards, ensuring compliance and safety.
1. High-Quality Products & Competitive Pricing: We pride ourselves on sourcing and supplying top-grade abrasive and refractory materials that adhere to rigorous international standards. This ensures unmatched performance and dependability across a multitude of industrial applications. By leveraging our robust relationships with manufacturers and streamlined supply chain management, we can offer highly competitive prices without ever compromising on quality.
2. Custom Solutions: We specialize in providing bespoke solutions to meet the unique requirements of each customer. From tailored packaging to customized product specifications and flexible delivery schedules, we ensure the utmost satisfaction and convenience for our clients.
3. Expertise and Experience: Our team is comprised of seasoned industry professionals who possess extensive knowledge and experience. This empowers us to deliver invaluable technical support and guidance to our customers, enhancing their overall experience.
4. Quality Assurance: At every stage of procurement and delivery, we implement stringent quality control measures. This rigorous approach guarantees that all our products meet the highest quality standards, providing peace of mind to our clients.
5. Sustainability and Environmental Responsibility: We are steadfast in our commitment to sustainability and environmental stewardship. We offer eco-friendly products and solutions designed to help our customers minimize their environmental impact, fostering a greener future.
6. Customer-Centric Approach: At the core of our operations is a customer-centric approach, ensuring that we prioritize the needs and preferences of our clients. We are dedicated to providing exceptional customer service and fostering long-term partnerships built on trust and mutual benefit.
1. Unmatched Technical Support:
Our proficient team of seasoned engineers and technical specialists is at your disposal to offer expert guidance and support. Whether you require help with product selection, application techniques, or troubleshooting, we are committed to assisting you in achieving optimal results.
2. Comprehensive Product Training:
We provide extensive training programs designed to ensure your team is thoroughly prepared to use our products safely and effectively. Our training covers fundamental handling techniques to advanced application methods, customized to meet your unique requirements.
3. Reliable Warranty and Repairs:
All our products are backed by a strong warranty. In the event of any issues, our dedicated service team will promptly address repairs or replacements, ensuring minimal disruption to your operations and maximum peace of mind.
4. Consistent Follow-ups:
We are committed to proactive customer service. Our team conducts regular follow-ups to assess the performance of our products and gather valuable feedback. This continuous engagement helps us refine our offerings to better suit your needs.
5. Expert Maintenance Services:
To enhance the durability and efficiency of our products, we offer specialized maintenance services. Our experts can assist you in developing a maintenance schedule and provide on-site support to ensure your equipment remains in peak condition.
6. Instant Rapid Response:
In case of an urgent issue, our rapid response team is ready to provide immediate support. We recognize the importance of time in your operations and strive to resolve any problems swiftly to minimize any impact on your productivity.
7. Comprehensive Spare Parts Availability:
We maintain an extensive inventory of spare parts, ensuring you have quick and easy access to the necessary components. Our efficient logistics network guarantees speedy delivery, reducing downtime and keeping your operations seamless.
8. Interactive Customer Feedback Loop:
Your feedback is crucial to us. We actively solicit your input on our products and services, using it to drive ongoing enhancements. Our ambition is to exceed your expectations in every interaction.
9. Around-the-Clock Customer Service:
Our dedicated customer service team is available 24/7 to address any concerns or queries you may have. Whether it's a simple question or an emergency, we are always here to support you with unwavering dedication.
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