Customization: | Available |
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Classification: | High-Alumina |
Feature: | Good Mechanical Strength, Good Thermal Insulation Performance, High-Temperature Resistant, Light Weight, Low Thermal Conductivity |
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Calcined Bauxite is a high-grade aluminum ore that has been heat-treated at high temperatures, typically around 1,000 to 1,600 degrees Celsius, in order to remove moisture and volatile substances. This process, known as calcination, enhances the physical properties of the bauxite, making it more suitable for various industrial applications.
Key Features:
High Aluminum Oxide Content: Calcined bauxite typically contains around 75-90% alumina (Al2O3), making it an excellent source of aluminum.
Thermal Stability: After calcination, the material becomes highly resistant to high temperatures and thermal shock, making it ideal for use in refractory applications.
Hardness: It possesses excellent hardness and abrasion resistance, which makes it a durable material for wear-resistant products.
Chemical Resistance: The material is chemically inert, offering resistance to acids, alkalis, and other corrosive substances.
Density: The calcination process increases the density of the bauxite, which improves its performance in heavy-duty applications.
Applications:
Refractories: Used in the manufacturing of firebricks, furnace linings, and other high-temperature-resistant products.
Abrasives: Due to its hardness, calcined bauxite is used in the production of grinding materials, sandblasting media, and cutting tools.
Road Surfacing (Skid Resistance): Its high wear resistance makes it a popular choice for anti-skid surfaces in high-traffic roadways.
Cement and Steel Industries: It is used in high-alumina cement and as a flux in the steel-making process.
Ceramics: Serves as a raw material in the production of ceramic products.
Overall, calcined bauxite is a versatile material with applications in industries requiring high durability, thermal resistance, and chemical inertness.
The product parameters of calcined bauxite vary depending on the grade and specific industrial requirements. Below are typical parameters that are considered when evaluating calcined bauxite for various applications:
Alumina (Al2O3) | 75% - 90% | Higher alumina content increases its suitability for refractories and abrasives. |
Silica (SiO2 ) | 1% - 10% | Lower silica content is preferable for refractory use to minimize melting at high temperatures. |
Iron Oxide (Fe2O3) | 1% - 5% | Higher iron oxide content is acceptable for some abrasive applications but less desirable in refractories. |
Titania (TiO2) | 1% - 4% | Impacts refractoriness and heat resistance. |
Calcium Oxide (CaO) | 0.3% - 0.6% | Minimal calcium oxide is preferred to avoid fluxing and lowering the material's refractory properties. |
Magnesia (MgO) | 0.1% - 0.5% | Small amounts help improve sintering in refractory applications. |
Moisture | 0.5% - 1.5% | Low moisture content is necessary for stability and performance, especially in high-temperature settings. |
Bulk Density | 2.8 - 3.3 g/cm³ | Higher density provides better thermal and mechanical properties. |
Porosity | 5% - 10% | Low porosity is preferred for refractories to enhance thermal resistance. |
Grain Size | Varies depending on application | For refractory materials: typically between 0-50 mm. For abrasives: typically finer, ranging from 1 mm to 8 mm. |
Hardness | 8 - 9 on the Mohs scale | Ensures durability and abrasion resistance. |
Melting Point | Above 1,600°C | Ensures high thermal stability and performance in extreme heat conditions. |
These parameters may be adjusted based on specific application requirements, and different grades of calcined bauxite can be tailored to fit particular industrial uses like refractory materials, road surfacing, or abrasives.
Luoyang Frere Import and Export Trading Co., Ltd. is a distinguished trading company specializing in refractory materials and abrasive media. With an integrated approach combining industry and trade, we boast well-equipped testing facilities and robust technical expertise. Our two factories, located in Luoyang city, Henan province, bring 24 years of experience in producing Brown Fused Alumina (BFA) and White Fused Alumina (WFA).
1.High-Quality Products & Competitive Pricing :We source and supply top-grade abrasive and refractory materials that meet stringent international standards, ensuring superior performance and reliability in various industrial applications.Leveraging our strong relationships with manufacturers and efficient supply chain management, we offer highly competitive prices without compromising on quality.
2.Custom Solutions:We provide tailored solutions to meet specific customer requirements, including customized packaging, product specifications, and delivery schedules, ensuring optimal satisfaction and convenience.
3.Expertise and Experience:Our team consists of industry experts with extensive knowledge and experience, enabling us to provide valuable technical support and guidance to our customers.
4.Quality Assurance:We implement rigorous quality control measures at every stage of the procurement and delivery process, guaranteeing that our products meet the highest quality standards.
5.Sustainability and Environmental Responsibility:We are committed to sustainability and environmental responsibility, offering eco-friendly products and solutions that help our customers reduce their environmental impact.
6.Customer-Centric Approach:Our customer-centric approach ensures that we prioritize the needs and preferences of our clients, providing exceptional customer service and building long-term partnerships based on trust and mutual benefit.
At Frere company, we believe that our responsibility to our customers extends well beyond the point of sale. Our comprehensive after-sales service is designed to ensure your continued satisfaction and success with our products. Here's what you can expect when you choose us as your abrasive and refractory supplier:
1. Technical Support:
Our team of experienced engineers and technical specialists is available to provide expert advice and support. Whether you need assistance with product selection, application techniques, or troubleshooting, we are here to help you achieve the best results.
2. Product Training:
We offer thorough training programs to ensure your team is fully equipped to use our products effectively and safely. Our training covers everything from basic handling to advanced application methods, tailored to your specific needs.
3. Warranty and Repairs:
All our products come with a robust warranty. Should you encounter any issues, our dedicated service team will provide prompt repairs or replacements, ensuring minimal disruption to your operations.
4. Regular Follow-ups:
We believe in proactive customer service. Our team will conduct regular follow-ups to check on the performance of our products and gather feedback. This helps us continuously improve and tailor our offerings to better meet your needs.
5. Maintenance Services:
To maximize the lifespan and efficiency of our products, we offer maintenance services. Our experts can help you develop a maintenance schedule and provide on-site support to keep your equipment in optimal condition.
6. Rapid Response:
In the event of an urgent issue, our rapid response team is on hand to provide immediate assistance. We understand that time is critical in your operations, and we strive to resolve any problems as quickly as possible.
7. Spare Parts Availability:
We maintain a comprehensive inventory of spare parts to ensure you have quick access to the components you need. Our efficient logistics network guarantees fast delivery, reducing downtime and keeping your operations running smoothly.
8. Customer Feedback Loop:
Your feedback is invaluable to us. We actively seek your input on our products and services, using it to drive continuous improvement. Our goal is to exceed your expectations in every interaction.
9. 24/7 Customer Service:
Our dedicated customer service team is available 24/7 to address any concerns or questions you may have. Whether it's a simple query or an emergency situation, we are always here to support you.