High Purity Garnet Sand for Industrial Waterjet Cutting Processes

• Customization: Available
• Material: Garnet
• Usage: Polishing, Grind, Sand Blasting
• Model NO.: 30/60 mesh
• Color: Heavy Red, Orange Red, Rose Red, Brown
• Al2O3: 24.51%
• Sio2: 37.07%
• Fe2o3: 4.35%
• Feo: 18.84%
• MGO: 6.01%
• Cao: 6.2%
• Mno: 0.18%
• TiO2: 0.47%
• Shape: Angular, Edge Sharp
• Transport Package: 25 Kg Bag, 40 Bags in One Ton Bag.
• Specification: customized.
• Trademark: Frere
• Origin: China
• HS Code: 2513200000
• Production Capacity: 50000 Tons/Year
• Package Size: 30.00cm * 30.00cm * 30.00cm
• Package Gross Weight: 5.000kg

Product Description

Product Description

Garnet sand, an extraordinary and naturally inert mineral, showcases a sharp, beautifully angular twelve-faced crystal structure known as a rhombic dodecahedron. With an impressive hardness rating of 7.5 - 8.5 on the Mohs scale, these outstanding crystal attributes elevate it to the status of a premier abrasive, making it ideally suited for a broad spectrum of industrial applications.

 

PRODUCTION PROCESS
Extraction:
Mining: The extraction of garnet sand is performed through alluvial deposits or through the mining of hard rock formations, with the method tailored to the specific garnet source. Alluvial mining employs washing and screening techniques, while hard rock mining necessitates drilling, blasting, and precise crushing.

Crushing and Grinding:
Primary Crushing: The initially mined garnet ore undergoes an essential primary crushing phase, where jaw crushers or gyratory crushers efficiently break it down into smaller, manageable pieces.
Secondary Crushing: This crucial stage involves further refinement using precision cone or impact crushers to achieve the desired granulation and texture.

Separation:
Screening: At this stage, the crushed material undergoes meticulous screening to effectively segregate the valuable garnet particles from waste rock. Advanced vibrating screens or sieves are used to classify particles meticulously by size.
Gravity Separation: Utilizing sophisticated gravity techniques, such as jigging or spiral concentration, garnet is efficiently separated from lighter impurities by leveraging natural density contrasts.
Magnetic Separation: Magnetic separators are indispensable in removing any magnetic minerals or impurities within the garnet sand, thus ensuring unparalleled purity.

Washing and Drying:
Washing: To achieve optimal purity, the garnet sand undergoes thorough cleansing in washing plants or hydrocyclones, effectively removing all residual impurities, clay, or dust.
Drying: Following the washing process, garnet sand is meticulously dried using state-of-the-art rotary or fluidized bed dryers, completely eliminating moisture and preparing it for further processing or packaging.

Milling (Optional):
Fine Grinding: For specialized applications requiring finer particle sizes, garnet sand can undergo additional milling using precision ball or roller mills to achieve exacting refinement.

Screening and Classification:
Size Classification: The dried garnet sand is expertly screened and classified into specific size ranges, adhering to strict industry standards or tailored to meet specific customer requirements, using advanced vibrating screens and air classifiers for impeccable accuracy.

Quality Control:
Inspection and Testing: Comprehensive quality control tests are conducted to ensure the garnet sand consistently meets all specified standards, including detailed assessments of particle size distribution, hardness, purity, and the complete absence of contaminants.
Surface Treatment (Optional):

Coating or Polishing: Depending on application needs, the garnet sand can undergo specialized surface treatments, such as coating or polishing, to enhance its properties like abrasiveness or chemical resistance.

Storage: To maintain its exceptional quality and prevent any contamination, the packaged garnet sand should be stored in a dry, carefully controlled environment.


 

TYPICAL CHEMICAL ANALYSIS
Al2O3	24.51%
SiO2	37.07%
Fe2O3	4.35%
FeO	18.84%
MgO	6.01%
CaO	6.20%
MnO	0.18%
TiO2	0.47%

PHYSICAL PROPERTIES
Color	Heavy red, orange red, rose red, brown
Shape	Angular, edge sharp
Crystal Form	Isometric system
Specific Gravity	3.5
Hardness	7.0-7.9 Mohs scale
Melting Temperature	1350 °C

Detailed Photos

Product Parameters

Available Grain Sizes
Mesh Options: Delight in our extensive array of mesh sizes, crafted to perfection. Choose from sizes like 30/60, 40/80, 50/100, 50/120, 60/100, 60/150, 80/120, and 80/150. Each is meticulously designed to cater to your unique requirements and preferences, ensuring exceptional water filtration performance tailored to your needs.
Grit Specifications: Explore our extensive selection of grit sizes ranging from 16, 20, 24, 30, 36, 46, 54, 60, 70, 80, 90, 100, 120, 150, 180, to 220. Our comprehensive options empower you with precision and control, perfectly suited to elevate your water filtration applications, ensuring the finest results.

Packaging & Shipping

Small Bags:
Weight: Typically available in 25 kg (55 lbs) or 50 kg (110 lbs) bags, designed for ease of handling and optimal storage.
Material: Expertly crafted from durable polyethylene or polypropylene, these bags promise reliability and long-lasting performance.
Features: Sealed with precision to avert moisture and contamination, these handy bags feature user-friendly handles or ties for trouble-free transport.
Applications: Tailored for smaller-scale uses, laboratories, or industries where exact measurement is paramount.

Bulk Bags:
Weight: Commonly supplied in spacious jumbo FIBC bags, ranging from 500 kg (1100 lbs) to 2000 kg (4400 lbs), meeting high-demand scenarios.
Material: Constructed from resilient woven polypropylene, with an optional polyethylene liner for enhanced moisture protection.
Features: Equipped with lifting loops for effortless movement via forklifts or cranes, complemented by spout tops and discharge bottoms for controlled operational efficiency.
Applications: Exceptionally suited for expansive industrial activities, bulk storage, and smooth logistics.

Drums and Barrels:
Weight: Typically engineered in sturdy 200 L (53 gallons) drums, perfect for secure storage applications.
Material: Built from high-grade metal or high-density polyethylene, offering superior protection against external factors.
Features: Outfitted with tamper-evident seals and moisture resistance, these stackable drums ensure streamlined, secure storage.
Applications: Optimal for safeguarding contents from environmental risks, or for seamless integration in automated systems.

Custom Packaging:
Options: Providing bespoke packaging solutions, precisely tailored to meet unique customer requirements and preferences.
Features: Fully customizable in weights, materials, and labeling options, ensuring all specific needs are met to perfection.
Applications: Crafted for specialized industries or unique applications that demand particular packaging standards.

Labeling and Documentation:
Identification: Each package is clearly marked with detailed product information, including grade, grit size, weight, and batch number for straightforward traceability.
Safety Information: Labels include vital safety and handling guidelines essential for proper usage.
Compliance: Packaging conforms to international shipping regulations and industry standards, guaranteeing smooth transit across borders.

 

Application

Application
Discover the boundless versatility of High Purity Garnet Sand, your ultimate choice for a vast array of industrial applications. As a highly effective abrasive media, it shines in polishing delicate glass screens, refining pristine single crystal silicon, and enhancing the clarity of optical lenses. Moreover, Garnet Sand is crucial for rust and paint removal, utilizing the power of sandblasting or precision waterjet cutting. With its exceptional properties, it becomes indispensable for treating metals, bricks, concrete, and masonry, delivering superior results and exceptional performance that stands unmatched.

Benefits
1. Immerse yourself in unparalleled surface treatment quality with our Garnet Sand, celebrated for its minimal material loss, superior finishes, and remarkably low dust production. This environmentally friendly and recyclable media offers an affordable and cost-effective solution across numerous applications, fostering sustainability and excellence.
2. Our Garnet Sand is engineered with remarkable mechanical strength, boasting a high specific gravity and an impressive melting point, ensuring stable chemical properties. As a cutting-edge, wear-resistant material, it pioneers the future of water purification and filtration technology, standing resilient and reliable.
3. The visually striking, vibrant color of our Garnet Sand makes it an impeccable selection for crafting real stone paints and opulent exterior wall coatings, infusing aesthetic value into any architectural masterpiece.
4. With outstanding wear resistance and robust weather endurance, our Garnet Sand is the quintessential material for anti-skid surfaces. Perfectly suited for airport runways and highways, it enhances the durability of wear-resistant flooring, promising long-lasting performance in critical infrastructure that demands reliability.

 

Company Profile

Luoyang Frere Import and Export Trading Co., Ltd. stands as a luminous beacon of innovation and reliability among trading enterprises. We specialize in the meticulous production and distribution of superior refractory materials and abrasive media. By flawlessly marrying industry insights with astute trade expertise, we have cultivated a sterling reputation for excellence. This is fortified by cutting-edge testing facilities and profound technical prowess. Our two avant-garde factories are nestled in the vibrant heart of Luoyang city, Henan province, and proudly uphold a legacy of 24 years in the artful crafting of Brown Fused Alumina (BFA) and White Fused Alumina (WFA).

Empowered by our unrivaled synergies with robust factory alliances, Luoyang Frere presents a spectacular selection of premium Cutting Wheels, Grinding Wheels, and Flap Discs, all offered at astonishingly competitive prices. Our meticulously crafted products have earned vast recognition and unwavering trust, adeptly adjusting to the dynamic shifts in economic and social landscapes. Our steadfast dedication to quality and customer satisfaction ensures that each product not only meets but surpasses the pinnacle of industry standards, delivering consistent excellence.

At Luoyang Frere, we deeply cherish the value of long-lasting partnerships and eagerly anticipate the opportunity to collaborate with your esteemed company. Our dedicated team is intensely focused on addressing your operational needs and elevating your success to extraordinary heights in the near future.

Our Advantages

1. High-Quality Products & Competitive Pricing: At LUOYANG FRERE IMPORT AND EXPORT TRADING CO., LTD., we take immense pride in providing a premium array of abrasive and refractory materials that not only meet but consistently surpass stringent international standards. Our superior quality offerings ensure exceptional performance and reliability across an extensive range of industrial applications. By cultivating strong partnerships with top-tier manufacturers and fine-tuning our supply chain management, we are able to maintain pricing that is impressively competitive, all while safeguarding the highest quality standards that our customers depend on.

2. Custom Solutions: We specialize in delivering tailored solutions that are meticulously crafted to perfectly align with your unique requirements. Whether it's customizing packaging, personalizing product specifications, or adjusting delivery schedules, our bespoke solutions are designed to provide maximum satisfaction and unparalleled convenience, ensuring that your specific needs are met with utmost precision.

3. Expertise and Experience: Our team is composed of seasoned industry veterans who bring an extensive wealth of knowledge and profound experience to the table. This expertise positions us to offer invaluable technical support and insightful guidance to our customers, empowering them to achieve their objectives with absolute confidence.

4. Quality Assurance: We are unwavering in our commitment to maintaining the highest quality standards through strict quality control measures at every phase of our procurement and delivery process. This steadfast dedication ensures that our products consistently meet and exceed expectations, delivering the reliability and excellence that you rightfully deserve.

5. Sustainability and Environmental Responsibility: At LUOYANG FRERE, sustainability is much more than a commitment-it's a fundamental principle. We provide eco-friendly products and pioneering solutions that enable our customers to significantly minimize their environmental footprint, showcasing our unwavering commitment to safeguarding the planet for future generations.

6. Customer-Centric Approach: With a deeply ingrained customer-centric philosophy, we place your needs and preferences at the forefront, ensuring that our service is exceptional at every touchpoint. Our aim is to cultivate long-lasting partnerships based on trust and mutual benefits, delivering unparalleled service meticulously tailored to foster your enduring success.

After Sales Service

At LUOYANG FRERE IMPORT AND EXPORT TRADING CO., LTD., our dedication to our esteemed clients extends well beyond the initial purchase with us. We are proud to offer an all-encompassing range of exceptional after-sales services, meticulously crafted to ensure your ongoing satisfaction with our Premium High Hardness Garnet Sand for Water Filtration. By choosing us as your reliable supplier in abrasives and refractory materials, you can expect nothing less than remarkable support and personalized assistance:

1. Expert Technical Support:
Our highly skilled team of seasoned engineers and technical experts is always at your disposal, offering unparalleled guidance and solutions whenever you seek it. Whether it's selecting the ideal product, mastering intricate application techniques, or navigating complex troubleshooting issues, our mission is to empower you to achieve superior outcomes.

2. Comprehensive Product Training:
We offer extensive, tailored training programs that equip your team with the expertise and competencies essential for maximizing the efficacy and safety of our products. These immersive training sessions encompass everything from basic handling procedures to advanced application strategies, all customized to address your specific needs and challenges.

3. Reliable Warranty and Repairs:
Our products are backed by an unwavering warranty, providing you with peace of mind. In the unlikely event of any issues, our dedicated service team is ready to execute prompt repairs or replacements, minimizing any disruption to your operations and ensuring that productivity remains seamless.

4. Proactive Regular Follow-ups:
Our commitment to customer service is proactive. We conduct regular, strategic follow-ups to evaluate the performance of our products and gather invaluable feedback, enabling us to continually refine and tailor our offerings precisely to your evolving needs and expectations.

5. Specialized Maintenance Services:
To maximize the durability and efficiency of our products, we offer specialized maintenance services. Our experts work closely with you to devise an effective maintenance plan and provide on-site support, ensuring your equipment consistently operates at peak performance.

6. Swift Rapid Response:
In urgent situations, our rapid response team stands ready to deliver immediate, expert assistance. We understand the critical importance of time in your operations and are committed to resolving any issues with unmatched speed and efficiency.

7. Extensive Spare Parts Availability:
We house a comprehensive inventory of spare parts, ensuring you have swift access to the components needed. Our efficient logistics network facilitates speedy delivery, minimizing downtime and ensuring your operations continue smoothly without interruption.

8. Engaging Customer Feedback Loop:
Your feedback is integral to our process of continuous improvement. We actively seek your insights on our products and services, using your valuable input to refine and enhance our offerings perpetually. Our aim is to consistently exceed your expectations at every interaction.

9. Around-the-Clock Customer Service:
Our devoted customer service team is available 24/7, ensuring any inquiries or issues you encounter are swiftly addressed. Whether it's a routine question or an urgent matter, rest assured that we are here to provide steadfast and comprehensive support at all times.