Natural Waterjet Cutting Garnet Sand for Superior Abrasive Performance

• Customization: Available
• Natural Abrasive Type: Garnet
• Artificial Abrasive Type: Garnet Abrasive
• Model NO.: 80 mesh
• Function: Surface Deburring
• Source: Natural Abrasives
• Particle Size: Abrasive
• Hardness: Conventional Abrasive
• Al2O3: 24.51%
• Sio2: 37.07%
• Fe2o3: 4.35%
• Feo: 18.84%
• MGO: 6.01%
• Cao: 6.2%
• Mno: 0.18%
• TiO2: 0.47%
• Color: Heavy Red, Orange Red, Rose Red, Brown
• Shape: Angular, Edge Sharp
• Transport Package: 25 Kg Bag, 40 Bags in One Ton Bag.
• Specification: customized.
• Trademark: Frere
• Origin: China
• HS Code: 2513200000
• Production Capacity: 50000 Tons/Year
• Package Size: 1000.00cm * 1000.00cm * 900.00cm
• Package Gross Weight: 1000.000kg

Product Description

Product Description

Garnet sand, a remarkable naturally occurring mineral, stands out with its sharp, angular, twelve-sided crystal structure known as a rhombic dodecahedron. With an impressive hardness of 7.5 to 8.5 on the Mohs scale, these distinctive crystals offer unparalleled abrasive capabilities, making them ideal for a wide array of industrial applications.

APPLICATIONS
Garnet sand is an exceptionally versatile abrasive media, extensively employed in applications like polishing glass screens, single crystal silicon, and optical lenses. It excels in rust removal, paint stripping, and corrosion eradication through sand blasting or water jet cutting. This robust media is perfectly suited for treating metal, brick, concrete, and masonry surfaces, ensuring impeccable results across various industrial uses.

PRODUCTION PROCESS
Extraction:
Mining: Garnet sand extraction takes place from alluvial deposits or is mined from resilient hard rock formations, depending on the type of deposit. Alluvial mining involves washing and screening, while hard rock mining requires more intensive techniques like drilling, blasting, and crushing to extract these valuable crystals.

Crushing and Grinding:
Primary Crushing: The initial stage involves breaking down the garnet ore into smaller fragments using jaw or gyratory crushers.
Secondary Crushing: Further reduction to desired sizes is achieved using cone or impact crushers, optimizing the garnet for its intended applications.

Separation:
Screening: The crushed material undergoes screening to separate garnet crystals from waste rock. Vibrating screens or sieves meticulously classify particles by size, ensuring a refined end product.
Gravity Separation: Utilizing density differences, gravity-based methods like jigging or spiral concentration effectively separate garnet from lighter impurities, enhancing purity.
Magnetic Separation: Advanced magnetic separators efficiently eliminate any magnetic minerals or impurities, ensuring the garnet sand's high quality.

Washing and Drying:
Washing: Garnet sand is meticulously washed to eradicate remaining impurities, clay, or dust using water in washing plants or hydrocyclones, guaranteeing exceptional cleanliness.
Drying: Post-washing, the garnet sand is expertly dried in rotary or fluidized bed dryers to remove moisture, rendering it ready for further processing or packaging.

Milling (Optional):
Fine Grinding: Depending on specific application needs, garnet sand may undergo additional milling using ball or roller mills to achieve finer particle sizes, catering to precise industrial requirements.

Screening and Classification:
Size Classification: The dried garnet sand is meticulously screened and classified into precise size ranges, adhering to industry standards or tailored customer requirements using vibrating screens and air classifiers.

Quality Control:
Inspection and Testing: Stringent quality control tests are conducted to affirm that the garnet sand meets rigorous standards. These tests evaluate particle size distribution, hardness, purity, and the absence of contaminants, ensuring top-notch quality.
Surface Treatment (Optional):

Coating or Polishing: To meet specific application needs, garnet sand may undergo specialized surface treatments, enhancing properties like abrasiveness or chemical resistance for optimal performance.

Storage: The packaged garnet sand is stored in a meticulously controlled, dry environment to maintain its exceptional quality and prevent any contamination.


 

TYPICAL CHEMICAL ANALYSIS
Al2O3	24.51%
SiO2	37.07%
Fe2O3	4.35%
FeO	18.84%
MgO	6.01%
CaO	6.20%
MnO	0.18%
TiO2	0.47%

PHYSICAL PROPERTIES
Color	Heavy red, orange red, rose red, brown
Shape	Angular, edge sharp
Crystal Form	Isometric system
Specific Gravity	3.5
Hardness	7.0-7.9 Mohs scale
Melting Temperature	1350 °C

Detailed Photos

 

Product Parameters

GRAIN SIZES AVAILABLE: Tailoring to Your Every Requirement
Mesh Sizes Offered: 30/60, 40/80, 50/100, 50/120, 60/100, 60/150, 80/120, and 80/150 for Precise Applications
Grit Range: Includes 16, 20, 24, 30, 36, 46, 54, 60, 70, 80, 90, 100, 120, 150, 180, and 220 for Versatile Uses.

Packaging & Shipping

Compact Convenience with Small Bags:
Weight: Expertly packaged, typically offered in 25 kg (55 lbs) or 50 kg (110 lbs) bags.
Material: Crafted from resilient materials such as polyethylene or polypropylene for lasting durability.
Features: Impeccably sealed to thwart moisture ingress and contamination, with practical handles or ties for effortless handling.
Applications: Perfectly suited for smaller-scale usage, laboratories, or industries demanding precise quantities.

Bulking Up with Bulk Bags:
Weight: Typically available in robust 500 kg (1100 lbs) to 2000 kg (4400 lbs) jumbo bags, often referred to as FIBC (Flexible Intermediate Bulk Containers).
Material: Expertly constructed from woven polypropylene fabric, enhanced with a polyethylene liner for superior moisture protection.
Features: Engineered with lifting loops for seamless transportation via forklifts or cranes; includes spout top and discharge bottom options for precise filling and emptying.
Applications: Ideal for expansive industrial use, substantial bulk storage, and efficient transport.

Secure Solutions with Drums and Barrels:
Weight: Commonly available in versatile 200 L (53 gallons) drums.
Material: Crafted from robust metal or high-density polyethylene for added strength.
Features: Secured with tamper-evident seals for peace of mind, moisture-resistant, and stackable design for optimal storage efficiency.
Applications: Chosen for additional protection against environmental factors or to facilitate handling in automated processes.

Tailor-Made with Custom Packaging:
Options: Bespoke packaging solutions crafted to cater to specific customer specifications.
Features: Personalized weights, materials, and labeling options tailored to satisfy unique requirements.
Applications: Ideal for niche industries or distinctive applications necessitating specific packaging standards.

Precision in Labeling and Documentation:
Identification: Each package is distinctly labeled with comprehensive product information, including grade, grit size, weight, and batch number.
Safety Information: Labels are imbued with essential safety and handling instructions for utmost care.
Compliance: Packaging is in full compliance with international shipping regulations and the highest industry standards.

 

Company Profile

Luoyang Frere Import and Export Trading Co., Ltd. stands as a beacon of excellence in the realm of refractory materials and abrasive media. Our prestigious company seamlessly integrates industry acumen with trade expertise, housing state-of-the-art testing facilities and a wealth of technical knowledge. With two strategically located factories in the vibrant city of Luoyang, Henan province, we proudly showcase 24 years of dedicated experience in the production of Brown Fused Alumina (BFA) and White Fused Alumina (WFA), setting the standard for quality and innovation.

Harnessing our robust factory alliances, we present an unrivaled selection of Cutting Wheels, Grinding Wheels, and Flap Discs, all offered at highly competitive prices. Our exceptional products have garnered widespread acclaim and unwavering trust, adeptly navigating the ever-evolving economic and social landscapes of the market. Driven by an unwavering commitment to excellence and customer satisfaction, we assure that each of our offerings consistently surpasses the highest industry standards.

At Luoyang Frere, we cherish the value of enduring partnerships and eagerly anticipate the chance to collaborate with your esteemed organization. Our dedicated team is poised to support your endeavors and contribute significantly to your success in the not-too-distant future, fostering a mutually rewarding relationship.
 

Our Advantages

1. High-Quality Products & Competitive Pricing: At LUOYANG FRERE IMPORT AND EXPORT TRADING CO., LTD., we pride ourselves on sourcing and supplying only the finest top-grade abrasive and refractory materials. Our products adhere to rigorous international standards, guaranteeing unparalleled performance and dependability across a multitude of industrial applications. Through our strategic alliances with distinguished manufacturers and seamless supply chain operations, we are able to offer prices that are not only highly competitive but also unmatched in quality.

2. Custom Solutions: We excel in delivering bespoke solutions meticulously crafted to fulfill our customers' distinct requirements. From uniquely tailored packaging and precise product specifications to customized delivery schedules, we ensure the utmost satisfaction and convenience for each client.

3. Expertise and Experience: Our esteemed team comprises industry veterans endowed with profound knowledge and extensive experience. This empowers us to deliver invaluable technical support and expert guidance, enabling our clients to navigate complex challenges with ease.

4. Quality Assurance: At every touchpoint of our procurement and delivery process, we enforce stringent quality control protocols. This rigorous approach ensures that all our products consistently meet and exceed the highest quality benchmarks, providing our customers with peace of mind and confidence.

5. Sustainability and Environmental Responsibility: We are steadfast in our commitment to sustainability and eco-friendly practices. Our range of environmentally responsible products and solutions empowers our customers to minimize their ecological footprint, fostering a greener and more sustainable future.

6. Customer-Centric Approach: With a steadfast focus on our clients' needs and preferences, we uphold a customer-centric ethos that emphasizes exceptional service. By nurturing long-standing partnerships built on trust and mutual benefit, we strive to exceed expectations and cultivate enduring relationships.

After Sales Service

At Frere company, our commitment to you transcends the moment of purchase. Our all-encompassing after-sales service is crafted to ensure your ongoing satisfaction and triumph with our offerings. Experience unparalleled support when you select us as your premier abrasive and refractory supplier:

1. Technical Support:
Unlock expert assistance with our seasoned engineers and technical specialists, who stand ready to provide guidance. From selecting the perfect product to mastering application techniques or resolving challenges, our team is dedicated to optimizing your outcomes.

2. Product Training:
Empower your team through our comprehensive training programs, meticulously designed to enable proficient and safe usage of our products. From foundational handling to sophisticated application strategies, our training adapts to meet your unique requirements.

3. Warranty and Repairs:
Our products come with a strong warranty, ensuring peace of mind. Should any issues arise, our dedicated service team will swiftly perform repairs or replacements, minimizing disruptions to your workflow.

4. Regular Follow-ups:
Proactivity is our philosophy in customer service. Our team will initiate regular follow-ups to evaluate product performance and gather insightful feedback. This ongoing dialogue drives continuous enhancement and customization of our offerings to better align with your needs.

5. Maintenance Services:
To extend the durability and efficiency of our products, we provide specialized maintenance services. Our experts will assist in creating a maintenance plan and offer on-site service to keep your equipment running at peak performance.

6. Rapid Response:
Faced with an urgent concern? Our rapid response team is poised to deliver immediate help. Acknowledging the critical nature of time in your operations, we prioritize quick resolutions to any emerging issues.

7. Spare Parts Availability:
Rely on our extensive inventory of spare parts for swift access to essential components. Our streamlined logistics network ensures prompt deliveries, thereby minimizing downtime and ensuring seamless operations.

8. Customer Feedback Loop:
Your feedback is a cornerstone of our continuous enhancement efforts. We eagerly seek your insights on our products and services, transforming your input into actionable improvements, with the aim of surpassing your expectations in every encounter.

9. 24/7 Customer Service:
Our devoted customer service team is at your disposal around the clock, ready to address any inquiries or concerns. Be it a straightforward question or an urgent matter, our unwavering support is always within reach.