Industrial Waterjet Cutting Garnet Sand for Optimal Performance and Durability

• Customization: Available
• Natural Abrasive Type: Garnet
• Artificial Abrasive Type: Garnet Abrasive
• Model NO.: 80 mesh
• Function: Surface Deburring
• Source: Natural Abrasives
• Particle Size: Abrasive
• Hardness: Conventional Abrasive
• Al2O3: 24.51%
• Sio2: 37.07%
• Fe2o3: 4.35%
• Feo: 18.84%
• MGO: 6.01%
• Cao: 6.2%
• Mno: 0.18%
• TiO2: 0.47%
• Color: Heavy Red, Orange Red, Rose Red, Brown
• Shape: Angular, Edge Sharp
• Transport Package: 25 Kg Bag, 40 Bags in One Ton Bag.
• Specification: customized.
• Trademark: Frere
• Origin: China
• HS Code: 2513200000
• Production Capacity: 50000 Tons/Year
• Package Size: 1000.00cm * 1000.00cm * 900.00cm
• Package Gross Weight: 1000.000kg

Product Description

Product Description

Garnet sand, a naturally inert mineral, boasts a sharp, angular, twelve-sided crystal structure known as a rhombic dodecahedron. With a robust hardness ranging from 7.5 to 8.5 on the Mohs scale, this unique crystal is an exceptional abrasive, perfectly suited for a myriad of industrial applications due to its superior physical properties.

APPLICATIONS
Garnet sand is versatile, finding extensive use in the polishing of glass screens, single crystal silicon, and optical lenses. Its role in rust sand blasting or precision water jet cutting is equally vital. As a sandblasting abrasive media, it excels in removing rust, paint, and corrosion, proving indispensable across a variety of applications on metal, brick, concrete, and masonry surfaces.

PRODUCTION PROCESS
Extraction:
Mining: Garnet sand is procured either from alluvial deposits or by mining hard rock formations. The mining method is contingent upon the garnet's source. Alluvial mining involves meticulous washing and screening, while hard rock mining requires drilling, blasting, and crushing.

Crushing and Grinding:
Primary Crushing: The initial step involves reducing the garnet ore into manageable chunks using robust jaw crushers or powerful gyratory crushers.
Secondary Crushing: This stage further refines the material using cone crushers or impact crushers to attain the desired particle size.

Separation:
Screening: Employing vibrating screens or sieves, the crushed material undergoes screening to segregate garnet particles from the waste rock, classifying them by size for further processing.
Gravity Separation: Utilizes gravity-based techniques such as jigging or spiral concentration to effectively separate garnet from less dense impurities, capitalizing on their density differences.
Magnetic Separation: Advanced magnetic separators are employed to meticulously eliminate any magnetic minerals or impurities, refining the garnet sand.

Washing and Drying:
Washing: To ensure purity, the garnet sand is thoroughly washed, eliminating residual impurities, clay, or dust, often using water in sophisticated washing plants or hydrocyclones.
Drying: Post-washing, the garnet sand is efficiently dried using rotary dryers or fluidized bed dryers, removing moisture to prepare it for subsequent processing or packaging.

Milling (Optional):
Fine Grinding: For specific applications, the garnet sand may undergo further milling to attain finer particle sizes, utilizing ball mills or roller mills to achieve precision.

Screening and Classification:
Size Classification: The dried garnet sand is expertly screened and classified into precise size ranges, adhering to industry standards or tailored customer specifications, using vibrating screens and air classifiers.

Quality Control:
Inspection and Testing: Rigorous quality control tests ensure the garnet sand meets stringent standards, assessing particle size distribution, hardness, purity, and the absence of contaminants.
Surface Treatment (Optional):

Coating or Polishing: Depending on its intended application, the garnet sand may receive surface treatments to elevate properties such as abrasiveness or chemical resistance, ensuring optimal performance.

Storage: Meticulously store the packaged garnet sand in a dry, controlled environment to preserve its quality and prevent any possible contamination.


 

TYPICAL CHEMICAL ANALYSIS
Al2O3	24.51%
SiO2	37.07%
Fe2O3	4.35%
FeO	18.84%
MgO	6.01%
CaO	6.20%
MnO	0.18%
TiO2	0.47%

PHYSICAL PROPERTIES
Color	Heavy red, orange red, rose red, brown
Shape	Angular, edge sharp
Crystal Form	Isometric system
Specific Gravity	3.5
Hardness	7.0-7.9 Mohs scale
Melting Temperature	1350 °C

Detailed Photos

 

Product Parameters

Variety of Grain Sizes Available for Diverse Applications
Mesh Options: Choose from 30/60, 40/80, 50/100, 50/120, 60/100, 60/150, 80/120, 80/150 to suit your specific requirements.
Grit Selections: Available in 16, 20, 24, 30, 36, 46, 54, 60, 70, 80, 90, 100, 120, 150, 180, 220 for customized cutting precision and surface finish.

Packaging & Shipping

Small Bags:
Weight: Typically available in convenient 25 kg (55 lbs) or 50 kg (110 lbs) bags, easily manageable for transport and storage.
Material: Expertly crafted from robust materials like polyethylene or polypropylene, ensuring longevity.
Features: Bags are meticulously sealed to thwart moisture ingress and contamination, equipped with ergonomic handles or ties for effortless handling.
Applications: Perfect for smaller-scale usage, laboratories, or industries that demand precise, controllable quantities.

Bulk Bags:
Weight: Available in substantial sizes ranging from 500 kg (1100 lbs) to 2000 kg (4400 lbs) jumbo bags, also known as FIBC - Flexible Intermediate Bulk Containers, catering to high-volume needs.
Material: Skillfully constructed from woven polypropylene fabric, often fitted with a polyethylene liner for enhanced moisture protection.
Features: Equipped with sturdy lifting loops for seamless transport via forklifts or cranes, featuring spout top and discharge bottom options for precision in filling and emptying.
Applications: Ideally suited for large-scale industrial use, bulk storage, and efficient transport solutions.

Drums and Barrels:
Weight: Typically offered in robust 200 L (53 gallons) drums, designed for substantial storage needs.
Material: Constructed from durable metal or high-density polyethylene, ensuring resilient protection.
Features: Secured with tamper-evident seals, providing moisture resistance, and designed to be stackable for optimal storage efficiency.
Applications: Ideal for when enhanced environmental protection is required or for seamless integration into automated processes.

Custom Packaging:
Options: Offers bespoke packaging solutions tailored to meet specific customer requirements.
Features: Customizable weights, materials, and labeling options to precisely align with your unique requirements.
Applications: Perfect for specialized industries or unique applications where specific packaging standards are imperative.

Labeling and Documentation:
Identification: Each package is clearly marked with detailed product information, including grade, grit size, weight, and batch number for easy identification.
Safety Information: Labels feature comprehensive safety and handling instructions to ensure proper usage.
Compliance: Packaging is designed to adhere to international shipping regulations and rigorous industry standards, ensuring full compliance.

 

Company Profile

Luoyang Frere Import and Export Trading Co., Ltd. is a prestigious and leading trading company, excelling in the realm of refractory materials and abrasive media. Merging industry expertise with strategic trade practices, we are equipped with state-of-the-art testing facilities and possess robust technical prowess. Our prominent factories, nestled in the vibrant city of Luoyang, Henan province, boast an impressive 24-year legacy in the production of Brown Fused Alumina (BFA) and White Fused Alumina (WFA).

Harnessing our powerful alliances with top-tier factories, we proudly offer superior Cutting Wheels, Grinding Wheels, and Flap Discs, all at highly competitive prices. Our products are celebrated for their exceptional quality and reliability, gaining widespread recognition and trust. They adeptly satisfy the ever-changing economic and social demands of the market. Our unwavering commitment to quality and customer satisfaction ensures that our offerings consistently surpass the highest industry standards.

At Luoyang Frere, we cherish and prioritize long-term partnerships and eagerly anticipate the opportunity to collaborate with your esteemed company. Our dedicated team is enthusiastic and ready to support your unique needs, contributing to your success and prosperity in the near future.
 

Our Advantages

1. Superior Quality Products & Competitive Pricing: At LUOYANG FRERE IMPORT AND EXPORT TRADING CO., LTD., we are dedicated to sourcing and supplying only the finest quality abrasive and refractory materials. Our products adhere to rigorous international standards, ensuring exceptional performance and reliability across a range of industrial applications. By leveraging our robust ties with manufacturers and by managing an efficient supply chain, we are able to offer our products at competitive prices while maintaining unparalleled quality.

2. Tailored Solutions: We specialize in providing custom solutions finely tuned to meet each customer's unique requirements. Whether it's bespoke packaging, specific product specifications, or tailored delivery schedules, we are committed to delivering optimal satisfaction and seamless convenience.

3. Expertise and Experience: Our team is composed of seasoned industry professionals who bring a wealth of knowledge and experience to the table. This enables us to offer invaluable technical support and expert guidance to all our clients.

4. Uncompromising Quality Assurance: We enforce stringent quality control protocols throughout every phase of the procurement and delivery process. This dedication to excellence ensures that all our products uphold the highest quality standards.

5. Commitment to Sustainability and Environmental Responsibility: We are passionately committed to sustainability and are staunch advocates of environmental responsibility. Our eco-friendly products and solutions empower our customers to minimize their environmental footprint effectively.

6. Customer-Centric Focus: Our business model is deeply rooted in a customer-centric philosophy. We consistently prioritize the needs and preferences of our clients, delivering outstanding customer service and fostering long-lasting partnerships built on trust and mutual advantage.

After Sales Service

At Frere Company, our commitment to you doesn't end at the point of purchase. We offer exceptional after-sales service, ensuring enduring satisfaction and success with our products. When you partner with us as your trusted abrasive and refractory supplier, here's the superior support you can anticipate:

1. Technical Support:
Our seasoned engineers and technical experts are ready to deliver professional advice and solutions. Whether you seek guidance on selecting the right products, mastering application techniques, or resolving technical challenges, we stand by to help you achieve outstanding outcomes.

2. Product Training:
We provide comprehensive training programs, empowering your team to utilize our products efficiently and safely. From the fundamentals of handling to intricate application methods, our sessions are tailored to your precise requirements.

3. Warranty and Repairs:
Every product is backed by a solid warranty. If you face any issues, our dedicated service team is ready to deliver quick repairs or replacements, minimizing any interruption to your business operations.

4. Regular Follow-ups:
Proactive customer service is our hallmark. Our team conducts regular follow-ups to assess product performance and gather insights. This ongoing dialogue ensures we continuously enhance and adapt our solutions to better serve you.

5. Maintenance Services:
To ensure long-lasting performance and efficiency, we offer specialized maintenance services. Our experts assist in crafting a tailored maintenance plan and provide on-site support, preserving your equipment's peak condition.

6. Rapid Response:
Should an urgent situation arise, our rapid response team is primed to deliver immediate solutions. We recognize the importance of time in your operations and are committed to resolving issues swiftly.

7. Spare Parts Availability:
Our extensive inventory of spare parts ensures you have easy access to essential components. Our streamlined logistics network promises swift delivery, reducing downtime and ensuring seamless operations.

8. Customer Feedback Loop:
Your feedback is essential to us. We actively seek your insights on our products and services, utilizing your input to fuel ongoing enhancement. Our ambition is to consistently surpass your expectations in every engagement.

9. 24/7 Customer Service:
Our devoted customer service team is at your disposal 24/7, ready to address any inquiries or concerns. Be it a simple question or an urgent matter, we are perpetually here to provide unwavering support.