High-Performance Non-Silica Glass Beads Abrasive for Industry Use

• Customization: Available
• Materials: Crushed Glass
• Function: Sandblasting
• Model NO.: 40/70 mesh
• Application: Sandblasting
• Performance: Stable
• Standard: Standard
• Color: Clear
• Shape: Spherical
• Specific Gravity: 2.45-2.50
• Density: 2.5g/cm3
• Free Silica Content: 0%
• Chemistry: Soda-Lime Glass
• Transport Package: 25 Kg Bag, 40 Bags in One Ton Bag.
• Specification: customized.
• Trademark: Frere
• Origin: China
• HS Code: 7018100000
• Production Capacity: 50000 Tons/Year
• Package Size: 1000.00cm * 1000.00cm * 900.00cm
• Package Gross Weight: 1000.000kg

Product Description

Product Description

Immerse yourself in the superior world of our Glass Beads-crafted meticulously from lead-free, soda lime-type glass, these beads are a testament to innovative design and performance. Free from any free silica, each bead is precision-formed into a perfect ball shape, ensuring the epitome of quality and consistency. These glass beads are renowned for delivering a finish that is both smoother and brighter compared to traditional angular abrasives. Revel in a clean, bright, and satin-like finish achieved through glass bead blasting, a process that maintains the dimensional integrity of your components. Astonishingly, these beads can be recycled up to 30 times, making them a cost-effective solution for your industrial needs. Chemically inert and environmentally conscious, glass beads offer an exceptional method for metal cleaning and surface finishing that adheres to strict standards when applied with precision.

APPLICATIONS
Unlock the potential of glass bead blasting for an unparalleled finish that is clean, bright, and satin-smooth-perfectly preserving the original dimensions of your parts. With a versatile range of sizes, glass beads are the ideal choice for honing, polishing, peening, blending, finishing, removing light burrs, and cleaning a variety of light foreign matter. Particularly suited for use in blasting cabinets, they offer the perfect solution for delicate thin-walled components and thin welds. The peening process using glass bead abrasive material ensures optimal stress relief without compromising structural integrity or causing damage. To maximize efficiency, consider the bead size in relation to perforations or holes when separating parts from the media post-use, ensuring seamless screen separation and optimal results.

SPECIFICATIONS
Color	Clear
Shape	Spherical
Specific Gravity	2.45-2.50
Density	2.5g/cm3
Free Silica Content	0%
Chemistry	Soda-lime glass

Production Process

 

Raw Material Preparation:
Selection of Glass: Begin your journey with the finest selection of glass materials. Carefully choose from recycled glass, soda-lime glass, or other specified types tailored to meet the desired high-performance attributes.
Cleaning and Crushing: Immerse the chosen glass in a meticulous cleaning process to eliminate impurities, ensuring purity. Then, transform it into smaller, manageable pieces through precision crushing.

Melting:
Furnace Heating: Subject the refined glass pieces to intense, high-temperature furnace heating, ranging from about 1400-1600°C (2552-2912°F). This step is crucial for achieving a completely liquefied state, essential for crafting uniform, impeccable beads.

Formation of Beads:
Droplet Formation: Transform molten glass into droplets using advanced methodologies, ensuring consistency and quality.
Rotary Method: Engage a rotating disk or drum to expertly throw off small droplets from the molten glass, which solidify into perfect spheres as they cool.
Sieve Method: Pass the molten glass through a fine sieve or mesh to create uniform droplets that gracefully fall and solidify into ideal beads.
Cooling: Quickly cool the glass droplets as they descend, forming robust solid glass beads. This rapid cooling is vital for achieving a flawless spherical shape and eliminating irregularities.

Annealing:
Stress Relief: Carefully guide the newly formed glass beads through an annealing oven, where they undergo slow cooling. This critical process relieves internal stresses, significantly boosting the beads' strength and durability.

Screening and Classification:
Sorting by Size: Employ advanced vibrating screens or classification equipment to meticulously sort the cooled glass beads by size, ensuring impeccable uniformity. Categorize the beads into distinct grades based on their precise diameters.
Surface Treatment (Optional):

Coating or Polishing: For specific applications, enhance the glass beads with specialized surface treatments. This may include coating to improve attributes such as reflectivity, durability, or color. Polishing can be applied to achieve a lustrous, smooth finish.

Quality Control:
Inspection: Perform comprehensive quality assessments to verify that the glass beads adhere to stringent standards. Tests encompass evaluating size uniformity, roundness, hardness, and checking for any surface imperfections.

Storage: Ensure the glass beads are stored in a meticulously dry, controlled environment to preserve their high quality and prevent any potential contamination.
 

Detailed Photos

 

Product Parameters

Glass beads for sandblasting are your go-to solution for precision and efficiency, available in an impressive array of sizes to meet every industrial need. These sizes, distinguished by mesh numbers, are the defining factor in choosing your perfect match. A higher mesh number signifies smaller, more refined beads. Among the standard selections, you'll find these popular sizes:

SIZE AVALIABLE
Grade	Mesh Size
Extra Coarse	20/30
	30/40
Coarse	40/50
	50/70
Medium	70/100
Medium-Fine	100/170
Fine	170/325

Packaging & Shipping

Small Bags:
Weight: Typically available in convenient 25 kg (55 lbs) or 50 kg (110 lbs) bags, perfect for easy handling.
Material: Crafted from robust materials such as polyethylene or polypropylene, ensuring durability and safety.
Features: Expertly sealed to prevent any moisture ingress and contamination, with practical handles or ties for effortless handling.
Applications: Ideal for smaller-scale usage, laboratories, or industries demanding precise quantities for optimal performance.

Bulk Bags:
Weight: Generally available in substantial 500 kg (1100 lbs) to 2000 kg (4400 lbs) jumbo bags, also known as FIBC - Flexible Intermediate Bulk Containers.
Material: Constructed from durable woven polypropylene fabric, often featuring a polyethylene liner to enhance moisture protection.
Features: Designed with lifting loops for seamless transportation via forklifts or cranes, alongside spout top and discharge bottom options for controlled filling and emptying.
Applications: Perfect for large-scale industrial use, bulk storage, and efficient transport solutions.

Drums and Barrels:
Weight: Typically available in 200 L (53 gallons) drums, offering a standard yet versatile capacity.
Material: Manufactured from sturdy metal or high-density polyethylene, ensuring resilience and reliability.
Features: Secured with tamper-evident seals, boasting moisture-resistance, and stackable design for efficient storage solutions.
Applications: Ideal when additional protection from environmental factors is crucial, or for seamless handling in automated processes.

Custom Packaging:
Options: Tailored packaging solutions crafted to meet specific customer requirements and preferences.
Features: Offers custom weights, materials, and labeling options, ensuring all particular needs are met with precision.
Applications: Perfect for specialized industries or unique applications requiring bespoke packaging standards.

Labeling and Documentation:
Identification: Every package is clearly labeled with essential product information, including grade, grit size, weight, and batch number, for easy traceability.
Safety Information: Labels are comprehensive, including all necessary safety and handling instructions to ensure user safety.
Compliance: Packaging is designed to comply fully with international shipping regulations and industry standards, guaranteeing peace of mind during transportation.

 

Company Profile

Luoyang Frere Import and Export Trading Co., Ltd. stands proudly as a leading name in the realm of trading, renowned for our specialty in refractory materials and high-quality abrasive media. Our unique blend of industry and commerce is bolstered by state-of-the-art testing facilities and unparalleled technical prowess. Nestled in the heart of Luoyang city, Henan province, our two cutting-edge factories have set the standard with a remarkable 24 years of expertise in crafting Brown Fused Alumina (BFA) and White Fused Alumina (WFA).

By harnessing our solid and trustworthy factory partnerships, we present to you an exceptional array of Cutting Wheels, Grinding Wheels, and Flap Discs, all offered at remarkably competitive prices. Our products have garnered widespread acclaim and trust, seamlessly adapting to the dynamic economic and social landscapes of today's market. Our unwavering commitment to excellence and customer satisfaction ensures that every product we offer surpasses the highest quality benchmarks, reinforcing our reputation as a provider of choice.

At Luoyang Frere, we hold our long-term partnerships in the highest regard and are excited at the prospect of forging a successful collaboration with your distinguished company. Our dedicated team is ready and eager to support your endeavors and contribute to your triumphs in the times to come.

Our Advantages

1. High-Quality Products & Competitive Pricing: Our commitment to excellence drives us to source and supply only the finest abrasive and refractory materials. Each product upholds stringent international standards to deliver unmatched performance and reliability in diverse industrial applications. By leveraging our robust relationships with top manufacturers and our streamlined supply chain management, we offer prices that are both highly competitive and uncompromising on quality.

2. Custom Solutions: We understand that each customer is unique, and thus, we offer bespoke solutions tailored to meet your specific needs. Whether it's customized packaging, precise product specifications, or flexible delivery schedules, we ensure optimal satisfaction and convenience at every step.

3. Expertise and Experience: Our team is composed of seasoned industry experts, boasting extensive knowledge and years of experience. This wealth of expertise allows us to provide invaluable technical support and insightful guidance, helping our customers make informed decisions with confidence.

4. Quality Assurance: Our dedication to quality is unwavering. We implement rigorous quality control measures throughout the procurement and delivery process, ensuring that every product meets the highest standards of quality and excellence.

5. Sustainability and Environmental Responsibility: Our commitment to the planet is reflected in our sustainable practices and eco-friendly products. We strive to provide solutions that not only meet your needs but also help reduce your environmental footprint, fostering a greener future for all.

6. Customer-Centric Approach: Our philosophy is centered around our customers. By prioritizing your needs and preferences, we deliver exceptional service and nurture long-term partnerships built on trust and mutual benefit. Experience a service that truly values your business and places you at the heart of everything we do.

After Sales Service

At Frere company, we believe that our commitment to our valued customers reaches far beyond the initial transaction. Our all-encompassing after-sales service is crafted to ensure your persistent satisfaction and triumph with our innovative products. Here's a glimpse of what awaits you when you select us as your trusted supplier of abrasives and refractory solutions:

1. Technical Support:
Our distinguished team of adept engineers and technical experts is poised to offer you unparalleled advice and support. Whether you require guidance on product selection, mastering application techniques, or resolving issues, we stand ready to assist you in achieving optimal results.

2. Product Training:
Our comprehensive training programs are designed to empower your team with the skills required to use our products proficiently and securely. From essential handling practices to advanced application techniques, our training is tailored to cater to your unique needs.

3. Warranty and Repairs:
We proudly back all our products with a solid warranty. Should any issues arise, our dedicated service team will swiftly provide repairs or replacements, ensuring minimal disruption to your operations and restoring your peace of mind.

4. Regular Follow-ups:
Our philosophy of proactive customer support includes regular follow-ups to assess the performance of our products and gather insightful feedback. This enables us to continually refine and customize our solutions to align perfectly with your requirements.

5. Maintenance Services:
To enhance the longevity and performance of our products, we offer specialized maintenance services. Our experts will collaborate with you to develop a tailored maintenance schedule and provide on-site assistance, ensuring your equipment remains in peak condition.

6. Rapid Response:
In the face of urgent challenges, our rapid response team is equipped to deliver immediate assistance. We recognize the critical nature of time in your operations and are committed to resolving any concerns with speed and efficiency.

7. Spare Parts Availability:
Our extensive inventory of spare parts ensures you have swift access to essential components. Coupled with our efficient logistics network, we promise prompt delivery to minimize downtime and ensure seamless operations.

8. Customer Feedback Loop:
Your feedback acts as a cornerstone to our progress. We actively encourage your insights on our offerings, utilizing them to fuel ongoing enhancement. Our ambition is to consistently surpass your expectations with every engagement.

9. 24/7 Customer Service:
Our devoted customer service team is at your disposal 24/7, ready to address any inquiries or concerns you may encounter. Be it a straightforward question or an urgent matter, we are unwavering in our commitment to support you at all times.