Bulk Waterjet Cutting Garnet Sand for Cost-Effective Solutions

• Customization: Available
• Natural Abrasive Type: Garnet
• Artificial Abrasive Type: Garnet Abrasive
• Model NO.: 80 mesh
• Function: Surface Deburring
• Source: Natural Abrasives
• Particle Size: Abrasive
• Hardness: Conventional Abrasive
• Al2O3: 24.51%
• Sio2: 37.07%
• Fe2o3: 4.35%
• Feo: 18.84%
• MGO: 6.01%
• Cao: 6.2%
• Mno: 0.18%
• TiO2: 0.47%
• Color: Heavy Red, Orange Red, Rose Red, Brown
• Shape: Angular, Edge Sharp
• Transport Package: 25 Kg Bag, 40 Bags in One Ton Bag.
• Specification: customized.
• Trademark: Frere
• Origin: China
• HS Code: 2513200000
• Production Capacity: 50000 Tons/Year
• Package Size: 1000.00cm * 1000.00cm * 900.00cm
• Package Gross Weight: 1000.000kg

Product Description

Product Description

Garnet sand stands as a naturally occurring, inert mineral distinguished by its sharp, angular, twelve-sided crystal structure, known officially as a rhombic dodecahedron. With a hardness rating between 7.5 and 8.5 on the Mohs scale, its unique crystal physical properties make garnet sand an exceptional choice as an abrasive material, making it ideally suited for a wide array of industrial applications.

APPLICATIONS
Garnet sand showcases remarkable versatility, finding wide-ranging applications, including the precision polishing of glass screens, single crystal silicon, and optical lenses. It excels in rust removal, sandblasting for paint eradication, and combating corrosion, proving suitable for diverse surfaces such as metal, brick, concrete, and masonry. Moreover, garnet sand shines as a sandblasting abrasive media, efficiently deployed in applications like water jet cutting.

PRODUCTION PROCESS
Extraction:
Mining: Garnet sand extraction is a highly specialized process that involves sourcing from alluvial deposits or mining from robust rock formations. The chosen mining method depends largely on the type of garnet deposit. Alluvial mining focuses on washing and screening, whereas hard rock mining requires drilling, blasting, and crushing for optimal recovery.

Crushing and Grinding:
Primary Crushing: The initial step involves crushing the extracted garnet ore into manageable pieces using jaw crushers or gyratory crushers, setting the stage for further refinement.
Secondary Crushing: This refinement continues with secondary crushing, employing cone crushers or impact crushers to attain the precise size necessary for subsequent processes.

Separation:
Screening: The crushed material undergoes a detailed screening process geared towards separating garnet particles from waste rock. Utilizing vibrating screens or sieves, this step meticulously classifies particles by size with precision.
Gravity Separation: Employing gravity-based methods like jigging or spiral concentration, garnet is effectively separated from lighter impurities, capitalizing on density differences for maximum purity.
Magnetic Separation: Magnetic separators play a vital role in this phase, strategically removing magnetic minerals or impurities to ensure the garnet sand's superior quality.

Washing and Drying:
Washing: To eliminate residual impurities, clay, or dust, the garnet sand undergoes a thorough washing process. This can be achieved using water in washing plants or hydrocyclones, ensuring the product is impeccably clean.
Drying: Following washing, the garnet sand is meticulously dried using rotary dryers or fluidized bed dryers, effectively removing moisture and preparing it for subsequent processing or packaging.

Milling (Optional):
Fine Grinding: Depending on its specific application, the garnet sand may undergo further milling to achieve a finer particle size. Ball mills or roller mills are commonly employed to deliver the desired consistency.

Screening and Classification:
Size Classification: The dried garnet sand is meticulously screened and classified into various size ranges in accordance with industry standards or specific customer requirements. Vibrating screens and air classifiers are utilized to ensure precise sizing and consistency.

Quality Control:
Inspection and Testing: Rigorous quality control tests are conducted to guarantee that the garnet sand meets or exceeds specified standards. These tests may include evaluations of particle size distribution, hardness, purity, and the absence of contaminants, ensuring a premium product.
Surface Treatment (Optional):

Coating or Polishing: Based on the intended use, the garnet sand may undergo specific surface treatments designed to enhance properties such as abrasiveness or chemical resistance, adapting it perfectly to the required application.

Storage: To maintain its top-tier quality and prevent contamination, store the packaged garnet sand within a dry, controlled environment, ensuring its readiness for deployment in high-performance applications.


 

TYPICAL CHEMICAL ANALYSIS
Al2O3	24.51%
SiO2	37.07%
Fe2O3	4.35%
FeO	18.84%
MgO	6.01%
CaO	6.20%
MnO	0.18%
TiO2	0.47%

PHYSICAL PROPERTIES
Color	Heavy red, orange red, rose red, brown
Shape	Angular, edge sharp
Crystal Form	Isometric system
Specific Gravity	3.5
Hardness	7.0-7.9 Mohs scale
Melting Temperature	1350 °C

Detailed Photos

 

Product Parameters

GRAIN SIZES AVAILABLE: Explore the diverse range of grain sizes tailored to meet your unique cutting requirements and optimize your operations.
Mesh Sizes: Offering a comprehensive selection including 30/60, 40/80, 50/100, 50/120, 60/100, 60/150, 80/120, 80/150 to ensure precise performance and adaptability for various applications.
Grit Options: Choose from an extensive range of grit sizes such as 16, 20, 24, 30, 36, 46, 54, 60, 70, 80, 90, 100, 120, 150, 180, 220, for unmatched precision and reliability in all cutting tasks.

Packaging & Shipping

Small Bags:
Weight: Delicately prepared for versatile handling, these bags typically come in 25 kg (55 lbs) or 50 kg (110 lbs) sizes.
Material: Expertly crafted from robust materials such as polyethylene or polypropylene, ensuring durability.
Features: Ingeniously sealed to thwart moisture ingress and contamination, complete with convenient handles or ties for effortless handling.
Applications: Perfectly tailored for smaller-scale operations, laboratories, or industries demanding precision in quantities.

Bulk Bags:
Weight: These substantial bags, often known as FIBC (Flexible Intermediate Bulk Containers), range from 500 kg (1100 lbs) to 2000 kg (4400 lbs), catering to vast needs.
Material: Engineered from woven polypropylene fabric, complemented by a polyethylene liner for superior moisture protection.
Features: Designed with lifting loops for seamless transport via forklifts or cranes, and customizable spout top and discharge bottom for precise filling and emptying.
Applications: Excellently suited for large-scale industrial applications, efficient bulk storage, and seamless transport operations.

Drums and Barrels:
Weight: Typically found in 200 L (53 gallons) drums, these containers stand ready for substantial needs.
Material: Constructed from sturdy metal or high-density polyethylene, ensuring resilience and longevity.
Features: Equipped with tamper-evident seals for security, moisture resistance for protection, and stackability for optimal storage solutions.
Applications: Ideally used when added environmental protection is paramount or for streamlined handling in automated settings.

Custom Packaging:
Options: Bespoke packaging solutions meticulously designed to align with specific customer requirements.
Features: Offers personalized weights, materials, and labeling options tailored to meet unique needs.
Applications: Perfect for specialized industries or distinctive applications that demand precise packaging standards.

Labeling and Documentation:
Identification: Each package is meticulously labeled with comprehensive product details, including grade, grit size, weight, and batch number for full transparency.
Safety Information: Labels are adorned with essential safety and handling instructions for assured peace of mind.
Compliance: Packaging adheres to stringent international shipping regulations and esteemed industry standards, ensuring worldwide credibility.

 

Company Profile

Luoyang Frere Import and Export Trading Co., Ltd. stands as a beacon of excellence in the realm of trade, specializing in the domains of refractory materials and abrasive media. Our integrated industry-trade approach, fortified by state-of-the-art testing facilities and profound technical expertise, distinguishes us in the marketplace. Nestled in the heart of Luoyang City, Henan province, our two prolific factories bring forth an impressive legacy of 24 years in the specialized production of Brown Fused Alumina (BFA) and White Fused Alumina (WFA).

Harnessing our robust relationships with top-tier factories, we proudly offer a premium selection of Cutting Wheels, Grinding Wheels, and Flap Discs, all at highly competitive prices. Our products have garnered widespread acclaim and unwavering trust, skillfully addressing the dynamic economic and social demands of the global market. Our unwavering commitment to quality and customer satisfaction ensures that our offerings consistently exceed the highest industry standards, establishing us as a trusted partner.

At Luoyang Frere, we cherish the prospect of long-term partnerships and are sincerely looking forward to the privilege of collaborating with your esteemed company. Our dedicated team is poised to support your endeavors and eagerly anticipates contributing to your continued success in the near future.
 

Our Advantages

1. High-Quality Products & Competitive Pricing: Discover excellence with our premium range of abrasive and refractory materials, meticulously sourced and supplied to exceed the most stringent international standards. Our products guarantee superior performance and unwavering reliability across a multitude of industrial applications. Through our formidable partnerships with top-tier manufacturers and streamlined supply chain management, we deliver competitive pricing that never sacrifices quality.

2. Custom Solutions: At LUOYANG FRERE IMPORT AND EXPORT TRADING CO., LTD., we recognize the uniqueness of each customer's needs. We offer bespoke solutions that cater to your specific requirements, from personalized packaging and precise product specifications to flexible delivery schedules-all crafted to ensure your utmost satisfaction and convenience.

3. Expertise and Experience: Our distinguished team is composed of industry veterans with comprehensive expertise and a wealth of experience. We are dedicated to imparting valuable technical support and insightful guidance to our clients, helping them navigate complex challenges with ease.

4. Quality Assurance: We uphold the highest standards of quality assurance, rigorously monitoring every phase of the procurement and delivery process. This meticulous attention to detail ensures our products consistently meet and exceed the premium quality benchmarks expected by our customers.

5. Sustainability and Environmental Responsibility: Our unwavering commitment to sustainability and environmental stewardship drives us to offer eco-friendly products and solutions. We empower our clients to significantly reduce their environmental footprint while maintaining their operational efficiency.

6. Customer-Centric Approach: Embracing a customer-centric philosophy, we prioritize the desires and needs of our clients. Our dedication to providing exceptional service fosters long-term partnerships rooted in trust and mutual benefit, ensuring that our clients remain at the heart of everything we do.

After Sales Service

At Frere company, we hold a steadfast belief: our commitment to you, our esteemed customer, transcends the mere act of sale. Our all-encompassing after-sales service is meticulously crafted to guarantee your ongoing satisfaction and success with our distinguished products. Here's the extraordinary support you can anticipate when you entrust us as your preferred abrasive and refractory partner:

1. Technical Support:
Our cadre of adept engineers and technical specialists stand ready to dispense expert guidance and assistance. From selecting the ideal product to mastering application techniques or resolving technical puzzles, we are devoted to helping you attain unparalleled results.

2. Product Training:
We provide exhaustive training programs to ensure your team is adeptly prepared to utilize our products with both efficacy and safety. Our instruction spans from fundamental handling to sophisticated application techniques, meticulously customized to suit your unique requirements.

3. Warranty and Repairs:
Our entire product line boasts a formidable warranty. Should any issues arise, our dedicated service team stands prepared to deliver prompt repairs or replacements, ensuring the barest disruption to your operations.

4. Regular Follow-ups:
We champion a proactive approach to customer service. Our team conducts regular follow-ups to assess our product performance and gather insightful feedback, continually refining our offerings to better align with your evolving needs.

5. Maintenance Services:
To amplify the longevity and efficiency of our offerings, we present comprehensive maintenance services. Our experts are at your disposal to devise a maintenance schedule and furnish on-site support, ensuring your equipment remains in pristine condition.

6. Rapid Response:
Faced with an urgent challenge? Our rapid response team is poised to deliver immediate assistance. We recognize that time is of the essence in your industry, and we are committed to resolving any issues with utmost expedience.

7. Spare Parts Availability:
Our extensive inventory of spare parts ensures you have swift access to the crucial components you require. Our seamless logistics network guarantees rapid delivery, minimizing downtime and ensuring the seamless operation of your enterprise.

8. Customer Feedback Loop:
Your feedback is a treasure trove of insights for us. We actively solicit your perspectives on our products and services, using this invaluable input to fuel perpetual enhancement. Our ambition is to consistently exceed your expectations.

9. 24/7 Customer Service:
Our committed customer service team is at your service around the clock to address any concerns or inquiries. Be it a simple question or a critical situation, we are unwaveringly here to aid you.