Wfa White Fused Alumina for Effective White Emery Grains Solutions

• Customization: Available
• Natural Abrasive Type: Natural Corundum
• Artificial Abrasive Type: Corundum Abrasives
• Application: Metal Parts
• Function: Surface Deburring
• Source: Natural Abrasives
• Particle Size: Abrasive
• Hardness: Conventional Abrasive
• Al2O3: 99.54%
• Na2o: 0.23%
• Sio2: 0.06%
• Fe2o3: 0.06%
• Color: White
• Shape: Angular Grain Shape
• Crystal Form: Alpha Alumina
• Specific Gravity: 3.95
• Magnetic Material: 0.0025%
• Transport Package: 25 Kg Bag, 40 Bags in One Ton Bag.
• Specification: F12-F220
• Trademark: Frere
• Origin: China
• HS Code: 2818109000
• Production Capacity: 50000 Tons/Year
• Package Size: 1000.00cm * 1000.00cm * 900.00cm
• Package Gross Weight: 1000.000kg

Product Description

Product Description

 

White fused alumina is a premier abrasive material renowned for its exceptional hardness and pristine purity. Its robust capabilities make it the perfect choice for grinding high carbon steel, high-speed steel, and chilled steel, delivering unmatched performance and efficiency. This versatile material also excels in polishing tasks, ensuring an impeccable finish across a spectrum of applications.

The adaptability of white fused alumina extends far beyond grinding and polishing. As a superior precision foundry sand, it guarantees accurate and dependable results in casting processes. Moreover, it is the material of choice for spraying and coating applications, providing unmatched durability and consistency for both protective and decorative coatings.

Furthermore, white fused alumina functions as an effective catalyst carrier in chemical processes, significantly boosting reaction efficiency and stability. Its distinct properties make it indispensable for creating special ceramics with high thermal resistance and mechanical strength. Additionally, it is a cornerstone in the production of super refractory materials, which withstand extreme temperatures and harsh environments with ease.

Opt for white fused alumina for its unparalleled quality and multifaceted uses, meeting the pinnacle of standards across diverse industries. Whether your needs involve grinding, polishing, casting, coating, or specialized applications, our white fused alumina promises outstanding results, guaranteeing that your projects reach the zenith of performance and dependability.


APPLICATIONS:
White fused alumina (WFA) is a material of exceptional versatility and efficiency, extensively utilized in various industries owing to its superior hardness, purity, and thermal stability. Explore these pivotal applications:

Abrasives and Grinding:
High Carbon Steel: Perfectly suited for grinding and sharpening, delivering unparalleled cutting efficiency and precision.
High-Speed Steel: Guarantees top-tier performance in high-stress environments, ensuring enduring sharpness and robustness.
Chilled Steel: Efficiently processes hard and chilled steels, providing consistent, reliable outcomes.

Polishing Materials:
Widely used in polishing processes to achieve a radiant, high-gloss finish on metals, glass, and ceramics.
Delivers fine abrasive action, culminating in a smooth, flawless surface.

Precision Foundry Sand:
Employed in the casting industry for its capacity to create precise, high-quality molds.
Ensures minimal defects and exceptional dimensional accuracy in cast components.
Spraying and Coating Materials:

Utilized in surface treatment processes such as sandblasting and thermal spraying to enhance surface properties.
Provides superb adhesion and wear resistance for both protective and decorative coatings.

Catalyst Carrier:
Acts as a steadfast support material in chemical reactions, enhancing catalyst effectiveness and stability.
Employed in various industrial processes, including those in petrochemical and environmental sectors.

Special Ceramics:
Vital in the production of advanced ceramics that demand high thermal resistance and mechanical strength.
Implemented in applications such as electronic components, medical instruments, and cutting tools.

Super Refractory Materials:
Crucial in crafting refractory products that can endure extreme temperatures and corrosive conditions.
Applied in industries such as steel, glass, and cement, for furnace linings, kiln furniture, and other high-temperature applications.

White fused alumina emerges as the material of choice, offering superior performance and unmatched versatility. Its wide-ranging applications across industries ensure your specific requirements are fulfilled with the highest standards of quality and reliability. Choose white fused alumina for your abrasive, polishing, casting, coating, catalytic, ceramic, and refractory needs to achieve optimal results.


 

TYPICAL CHEMICAL ANALYSIS
Al2O3	99.54%
Na2O	0.23%
SiO2	0.06%
Fe2O3	0.06%

PHYSICAL PROPERTIES
Color	White
Shape	Angular grain shape
Crystal Form	Alpha alumina
Specific Gravity	3.95
Hardness	2150 Knoop scale
Magnetic Material	0.00%

TYPICAL BULK DENSITY
Grit (F)	g/cm³	Grit (F)	g/cm³	Grit (F)	g/cm³	Grit (F)	g/cm³
12	1.74	30	1.77	60	1.65	120	1.51
14	1.72	36	1.76	70	1.62	150	1.48
16	1.72	40	1.72	80	1.59	180	1.46
20	1.72	46	1.71	90	1.55	220	1.44
24	1.79	54	1.69	100	1.54

Production Process

Raw Material Preparation:
Bauxite: The primary raw material harnessed is bauxite, renowned for its high alumina (Al2O3) content. Meticulously chosen, the bauxite ensures optimal alumina levels while keeping impurities to a bare minimum.
Iron filings or scrap iron: Introduced strategically into the blend to facilitate the reduction process as fusion occurs.
Anthracite coal: A powerful reducing agent employed to enhance the process.

Fusion:
Electric Arc Furnace (EAF): The expertly prepared mixture enters the electric arc furnace, where soaring temperatures (approximately 2000-2200°C or 3632-3992°F) are achieved via electric arcs ignited between carbon electrodes.
Reduction and Fusion: Amidst these extreme temperatures, the alumina within the bauxite melts, interacting with the carbon from anthracite to create molten alumina, effectively reducing and separating iron and other impurities.

Cooling:
Cooling the Molten Alumina: The molten alumina is methodically transferred from the furnace into molds or onto a specialized cooling floor. This controlled cooling process is pivotal to attain the ideal crystal structure and size.
Formation of Ingots: As the cooling occurs, the material solidifies into substantial ingots or blocks, forming fused alumina.

Crushing and Grinding:
Primary Crushing: The substantial cooled ingots undergo an initial breakdown through jaw crushers or robust machinery.
Secondary Crushing and Grinding: The material is subjected to further crushing and grinding into finer dimensions using cone crushers, roll crushers, and ball mills, proceeding until the desired particle size is meticulously achieved.

Magnetic Separation:
Removing Metallic Impurities: The ground material passes through magnetic separators, efficiently extracting any residual iron particles and other metallic impurities.
Sieving and Classification:

Particle Size Distribution: The crushed and purified alumina is meticulously sieved into various grades dictated by particle size, employing advanced vibrating screens and air classifiers for precision.

Quality Control: Each batch is rigorously tested for chemical composition, particle size distribution, and a spectrum of quality parameters, ensuring adherence to stringent industry standards.

Detailed Photos

 

Product Parameters

White fused alumina (WFA) is engineered to perfection, offering an extensive array of sizes designed to cater to the multifaceted requirements of various industrial applications. The optimal selection of particle size is paramount, as it directly influences the efficiency and results of your specific use-cases. Explore below the comprehensive sizes available for white fused alumina, tailored to enhance your operational excellence:

Macro Grit Sizes: For robust and demanding applications.
Coarse Grit: Spanning from F8 to F220 (FEPA standard), these grit sizes are devised to tackle the toughest challenges.
Common sizes encompass a diverse spectrum including F12, F24, F36, F46, F60, F80, F100, F120, F150, F180, and F220, each crafted to deliver exceptional performance.
Applications: Unleash the power of WFA for heavy-duty grinding, cutting, and surface preparation, ensuring superior outcomes with every use.

Micro Grit Sizes: Precision at its finest.
Fine Grit: Ranging from F230 to F1200 (FEPA standard), these sizes are engineered for precision work.
Common sizes include F240, F280, F320, F360, F400, F500, F600, F800, and F1000, each designed for meticulous precision and efficiency.
Applications: Perfect for precision grinding, lapping, and polishing tasks, offering unparalleled smoothness and accuracy.

Powder Form: Elevate your applications with ultra-fine precision.
Ultra-fine powders crafted with particle sizes extending from mere microns to sub-micron levels, ensuring the highest degree of refinement.
Applications: Ideal for high-precision polishing, specialty ceramics, coatings, and as an advanced filler in various composite materials, delivering exceptional quality.

Choosing the Right Size: Master the art of selection to maximize performance.
Coarse Grit (F8 - F220): Perfectly suited for applications requiring rapid material removal and aggressive surface preparation, such as grinding high carbon steel and executing heavy-duty polishing with finesse.
Medium to Fine Grit (F230 - F1200): Tailored for applications that demand a harmonious balance between material removal and superior surface finish quality, such as fine grinding, lapping, and precision polishing.
Ultra-Fine Powder: The ultimate choice for applications needing an exceptionally smooth and precise finish, ideal for producing advanced ceramics, high-performance coatings, and catalyst carriers.

Selecting the appropriate size of white fused alumina is pivotal for achieving the desired performance specific to your application. Whether your needs are for robust coarse grit for heavy-duty grinding or ultra-fine powders for precise applications, white fused alumina is available in a broad spectrum of sizes to satisfy your requirements. Ensure optimal results by choosing the correct size for your abrasive, polishing, casting, coating, catalytic, ceramic, or refractory endeavors.

Packaging & Shipping

Small Bags:
Weight: Typically offered in bags of 25 kg (55 lbs) or 50 kg (110 lbs) for convenience and versatility.
Material: Crafted from robust materials such as polyethylene or polypropylene to ensure durability.
Features: Designed with a sealed closure to guard against moisture ingress and contamination; equipped with handles or ties for seamless handling.
Applications: Perfect for smaller-scale operations, laboratories, or industries requiring precise material quantities.

Bulk Bags:
Weight: Available in substantial sizes, ranging from 500 kg (1100 lbs) to 2000 kg (4400 lbs) jumbo bags, also known as FIBC (Flexible Intermediate Bulk Containers).
Material: Constructed from sturdy woven polypropylene fabric with an optional polyethylene liner for enhanced moisture protection.
Features: Includes lifting loops for effortless transportation via forklifts or cranes, with spout top and discharge bottom options for efficient filling and emptying.
Applications: Perfectly suited for large-scale industrial applications, bulk storage, and efficient transport.

 

Drums and Barrels:
Weight: Commonly provided in 200 L (53 gallons) drums, designed for optimal handling.
Material: Fabricated from either metal or high-density polyethylene to withstand demanding conditions.
Features: Secured with tamper-evident seals, designed to be moisture-resistant and stackable for space-efficient storage.
Applications: Ideal for scenarios requiring additional protection from environmental factors or for ease of handling within automated systems.

Custom Packaging:
Options: Offering bespoke packaging solutions meticulously tailored to meet the unique needs of customers.
Features: Customizable weights, materials, and labeling options to precisely fit particular requirements.
Applications: Designed for specialized industries or unique applications that require specific packaging standards.

Labeling and Documentation:
Identification: Each package is distinctly labeled with comprehensive product details including grade, grit size, weight, and batch number.
Safety Information: Labels are equipped with essential safety and handling instructions for user assurance.
Compliance: Packaging adheres strictly to international shipping regulations and industry standards, ensuring peace of mind.
 

Company Profile

Luoyang Frere Import and Export Trading Co., Ltd. stands as a prestigious leader in the trading of refractory materials and abrasive media. Our unique blend of industry and trade expertise is bolstered by cutting-edge testing facilities and unparalleled technical prowess. Proudly operating two state-of-the-art factories in Luoyang city, Henan province, we draw upon 24 illustrious years of experience in the production of Brown Fused Alumina (BFA) and White Fused Alumina (WFA), reinforcing our position as a trusted name in the industry.

Harnessing the strength of our exceptional factory partnerships, we present an exquisite range of Cutting Wheels, Grinding Wheels, and Flap Discs, all offered at remarkably competitive prices. Our products have garnered extensive recognition and trust, skillfully adapting to the dynamic economic and social landscapes of the market. Our unwavering commitment to quality and customer satisfaction ensures that our products consistently align with the highest international standards of excellence.

At Luoyang Frere, we cherish the value of enduring partnerships and eagerly anticipate the chance to collaborate with your esteemed organization. Our dedicated team is poised to address your unique needs and propel your success in the near future.

Our Advantages

1. Exceptional Quality & Unbeatable Pricing: At LUOYANG FRERE IMPORT AND EXPORT TRADING CO., LTD., we pride ourselves on sourcing and supplying premium abrasive and refractory materials that adhere to the most demanding international standards. This ensures unparalleled performance and reliability for a wide range of industrial applications. Through our robust partnerships with top manufacturers and an efficient supply chain, we deliver these superior products at highly competitive prices, never sacrificing quality for affordability.

2. Bespoke Solutions: We specialize in crafting bespoke solutions that cater to the unique needs of each client. From personalized packaging and specific product specifications to flexible delivery schedules, we ensure a seamless experience tailored to your exact requirements for maximum satisfaction and ease.

3. Expertise and Experience: Our team is comprised of seasoned industry experts with a wealth of knowledge and experience. This enables us to offer our clients insightful technical support and expert guidance, enhancing their operations and outcomes.

4. Rigorous Quality Assurance: We enforce stringent quality control procedures at every stage of procurement and delivery. This steadfast commitment guarantees that our products consistently meet and exceed the highest quality benchmarks.

5. Sustainability and Environmental Responsibility: At LUOYANG FRERE IMPORT AND EXPORT TRADING CO., LTD., we are dedicated to sustainability and environmental stewardship. We provide eco-friendly products and innovative solutions that empower our customers to minimize their environmental footprint effectively.

6. Customer-Centric Excellence: Our customer-centric ethos ensures that we always prioritize our clients' needs and preferences. We deliver exceptional customer service and foster enduring partnerships founded on trust and mutual benefit, striving to exceed expectations in every interaction.

After Sales Service

 

At LUOYANG FRERE IMPORT AND EXPORT TRADING CO., LTD., our commitment to our clients transcends the mere point of sale. Our expansive after-sales service is crafted to ensure your continued delight and prosperity with our offerings. Here's a glimpse of the exceptional support you can anticipate when selecting us as your trusted abrasive and refractory provider:

1. Technical Support:
Our cadre of seasoned engineers and technical experts is at your disposal to offer superior advice and assistance. Whether you require guidance on product selection, application techniques, or troubleshooting challenges, we are dedicated to aiding you in achieving optimal results.

2. Product Training:
Our comprehensive training programs are designed to ensure your team is proficient in utilizing our products with both efficiency and safety. From fundamental handling principles to advanced application techniques, our training sessions are customized to meet your unique requirements.

3. Warranty and Repairs:
Each of our products is backed by a robust warranty. In the unlikely event of any issues, our diligent service team is ready to provide swift repairs or replacements, ensuring minimal disruption to your workflow.

4. Regular Follow-ups:
Embracing a proactive approach, our team conducts regular follow-ups to assess product performance and collect valuable feedback. This process allows us to refine and enhance our offerings continually, ensuring they are perfectly aligned with your needs.

5. Maintenance Services:
To ensure the longevity and peak performance of our products, we provide maintenance services. Our specialists will assist in crafting a maintenance schedule, offering on-site support to guarantee your equipment remains in prime condition.

6. Rapid Response:
Should an urgent issue arise, our rapid response team is ready to deliver immediate intervention. Recognizing the critical nature of time in your operations, we aim to address any concerns with the utmost speed.

7. Spare Parts Availability:
With a vast inventory of spare parts, we ensure swift access to essential components. Our streamlined logistics network promises rapid delivery, minimizing downtime and maintaining seamless operations.

8. Customer Feedback Loop:
Your feedback is of paramount importance. We actively solicit your insights on our products and services to fuel continuous improvement. Our ambition is to surpass your expectations at every interaction.

9. 24/7 Customer Service:
Our devoted customer service team is available around the clock to address any queries or concerns. Whether you have a simple question or require emergency assistance, we are unwavering in our commitment to support you at all times.