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Natural Abrasive Type: | Natural Corundum |
Artificial Abrasive Type: | Corundum Abrasives |
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White fused alumina is a premier abrasive material celebrated for its unmatched hardness and exceptional purity. This makes it the perfect choice for grinding high carbon steel, high-speed steel, and chilled steel, delivering superior performance and enhanced efficiency. Furthermore, its widespread use as a polishing medium ensures a flawless finish across a multitude of applications.
TYPICAL CHEMICAL ANALYSIS | |
Al2O3 | 99.54% |
Na2O | 0.23% |
SiO2 | 0.06% |
Fe2O3 | 0.06% |
PHYSICAL PROPERTIES | |
Color | White |
Shape | Angular grain shape |
Crystal Form | Alpha alumina |
Specific Gravity | 3.95 |
Hardness | 2150 Knoop scale |
Magnetic Material | 0.00% |
TYPICAL BULK DENSITY | |||||||
Grit (F) | g/cm³ | Grit (F) | g/cm³ | Grit (F) | g/cm³ | Grit (F) | g/cm³ |
12 | 1.74 | 30 | 1.77 | 60 | 1.65 | 120 | 1.51 |
14 | 1.72 | 36 | 1.76 | 70 | 1.62 | 150 | 1.48 |
16 | 1.72 | 40 | 1.72 | 80 | 1.59 | 180 | 1.46 |
20 | 1.72 | 46 | 1.71 | 90 | 1.55 | 220 | 1.44 |
24 | 1.79 | 54 | 1.69 | 100 | 1.54 |
Raw Material Preparation:
Bauxite: Our process begins with the selection of premium bauxite, a raw material rich in alumina (Al2O3). We meticulously choose bauxite that guarantees the optimal alumina composition, ensuring minimal impurities for the highest quality outcome.
Iron filings or scrap iron: These are incorporated into the blend to facilitate an efficient reduction process during the fusion stage, enhancing overall product quality.
Anthracite coal: Utilized as a potent reducing agent, anthracite coal is essential for driving the fusion process forward efficiently.
Fusion:
Electric Arc Furnace (EAF): We employ state-of-the-art electric arc furnaces, where the carefully prepared mixture is subjected to intense temperatures between 2000-2200°C (3632-3992°F), achieved via electric arcs from carbon electrodes.
Reduction and Fusion: In this fiery environment, bauxite alumina liquefies and interacts with anthracite carbon, forming molten alumina. Concurrently, iron and other impurities are reduced and meticulously isolated.
Cooling:
Cooling the Molten Alumina: Once molten, the alumina is strategically poured into molds or onto cooling floors. This controlled cooling is vital to cultivate the desired crystal structure and size, pivotal to our product's excellence.
Formation of Ingots: Upon cooling, the material solidifies into impressive ingots or blocks of fused alumina, setting the stage for further processing.
Crushing and Grinding:
Primary Crushing: The robust ingots are initially fragmented using jaw crushers or other robust machinery, breaking them down efficiently.
Secondary Crushing and Grinding: The material is subsequently further crushed and refined into finer particles through the use of cone crushers, roll crushers, and ball mills, ensuring the desired particle size is finely achieved.
Magnetic Separation:
Removing Metallic Impurities: Our process incorporates advanced magnetic separators that meticulously extract remaining iron particles and other metallic impurities, ensuring product purity.
Sieving and Classification:
Particle Size Distribution: The refined alumina is systematically sieved into various grades according to particle size, utilizing sophisticated vibrating screens and air classifiers.
Quality Control: Every batch undergoes rigorous testing for chemical composition, particle size distribution, and other quality parameters, ensuring compliance with industry standards and our commitment to excellence.
White fused alumina (WFA) is meticulously crafted to cater to the extensive demands of various industrial sectors, available in an array of sizes that ensure optimal performance. The particle size of WFA is a crucial factor influencing its efficiency, demanding careful selection tailored to your specific application. Below you will find the range of common sizes available for white fused alumina:
Macro Grit Sizes:
Coarse Grit: Spanning from F8 to F220, following the esteemed FEPA standard.
Popular choices include sizes such as F12, F24, F36, F46, F60, F80, F100, F120, F150, F180, and F220.
Applications: Ideal for intensive tasks like heavy-duty grinding, cutting, and preparing surfaces.
Micro Grit Sizes:
Fine Grit: Extending from F230 to F1200, aligned with the FEPA standard.
Widely used sizes include F240, F280, F320, F360, F400, F500, F600, F800, and F1000.
Applications: Perfect for precision tasks such as grinding, lapping, and achieving a polished finish.
Powder Form:
Ultra-fine powders with particle dimensions ranging from mere microns to even sub-micron levels.
Applications: Designed for high-precision polishing, specialized ceramics, innovative coatings, and as a filler in diverse composite materials.
Choosing the Right Size:
Coarse Grit (F8 - F220): Best suited for scenarios requiring accelerated material removal rates and robust surface preparation, like grinding high carbon steel and extensive polishing tasks.
Medium to Fine Grit (F230 - F1200): Ideal for balancing material removal with superior surface finish quality, perfect for fine grinding, lapping, and precision-oriented polishing tasks.
Ultra-Fine Powder: Essential for applications demanding unparalleled smoothness and precision, such as advanced ceramics production, high-performance coatings, and catalyst carrier manufacturing.
Selecting the perfect white fused alumina size is vital to unlocking peak performance in your application. Whether you aim for coarse grit for heavy-duty grinding or ultra-fine powders for precision tasks, white fused alumina provides a comprehensive size range to meet your unique requirements. For exceptional results, ensure you choose the right size for your abrasive, polishing, casting, coating, catalytic, ceramic, or refractory endeavor.
Drums and Barrels:
Luoyang Frere Import and Export Trading Co., Ltd. stands as a beacon of excellence in the realm of refractory materials and abrasive media. As a dynamic trading enterprise, we blend industry prowess with trade acumen, supported by sophisticated testing facilities and unparalleled technical expertise. Our proud legacy is anchored in Luoyang city, Henan province, where our twin factories have honed their craft for 24 remarkable years, specializing in the production of both Brown Fused Alumina (BFA) and White Fused Alumina (WFA).
Empowered by our strategic alliances with leading factories, we present an exquisite array of Cutting Wheels, Grinding Wheels, and Flap Discs, all available at highly competitive prices. Our products are celebrated for their exceptional quality and reliability, trusted across diverse markets to seamlessly adapt to the dynamic landscape of economic and social change. With an unwavering commitment to excellence and customer satisfaction, we ensure that our offerings consistently meet and exceed the most stringent international standards.
At Luoyang Frere, we cherish the value of enduring partnerships and wholeheartedly invite you to join forces with our esteemed company. Our dedicated team is poised and ready to fulfill your requirements, aiming to foster mutual growth and become an integral part of your triumphant journey in the near future.
1. High-Quality Products & Competitive Pricing: We are dedicated to sourcing and supplying only the finest abrasive and refractory materials, meticulously meeting stringent international standards. This ensures outstanding performance and reliability across a multitude of industrial applications. By capitalizing on our strong alliances with manufacturers and our streamlined supply chain management, we are able to offer remarkably competitive pricing without ever compromising on quality.
2. Custom Solutions: We excel at providing bespoke solutions designed to meet the unique needs of our clients. From customized packaging and product specifications to flexible delivery schedules, we ensure an experience that is perfectly aligned with customer satisfaction and convenience.
3. Expertise and Experience: Our team is composed of industry trailblazers armed with vast knowledge and experience. This empowers us to deliver invaluable technical support and guidance, ensuring our customers are well-informed and expertly assisted.
4. Quality Assurance: We employ exhaustive quality control systems at every phase of procurement and delivery. This rigorous approach ensures that our products consistently meet and exceed the highest quality benchmarks.
5. Sustainability and Environmental Responsibility: We are passionately committed to sustainability and environmental stewardship. Our eco-friendly products and solutions are designed to assist our customers in minimizing their environmental footprint effectively.
6. Customer-Centric Approach: Our approach is deeply rooted in understanding and prioritizing the needs and desires of our clients. We pride ourselves on delivering exceptional customer service, fostering long-lasting partnerships grounded in trust and shared prosperity.
At Frere company, our commitment to customer satisfaction goes beyond the purchase. Our all-encompassing after-sales service is crafted to ensure you enjoy lasting satisfaction and optimum success with our products. Experience unparalleled support when you partner with us as your trusted abrasive and refractory supplier: