Fine Waterjet Cutting Garnet Sand for Enhanced Cutting Media Efficiency

• Customization: Available
• Natural Abrasive Type: Garnet
• Artificial Abrasive Type: Garnet Abrasive
• Model NO.: 80 mesh
• Application: Sandblasting
• Function: Surface Deburring
• Source: Natural Abrasives
• Particle Size: Abrasive
• Hardness: Conventional Abrasive
• Al2O3: 24.51%
• Sio2: 37.07%
• Fe2o3: 4.35%
• Feo: 18.84%
• MGO: 6.01%
• Cao: 6.2%
• Mno: 0.18%
• TiO2: 0.47%
• Color: Heavy Red, Orange Red, Rose Red, Brown
• Shape: Angular, Edge Sharp
• Transport Package: 25 Kg Bag, 40 Bags in One Ton Bag.
• Specification: customized.
• Trademark: Frere
• Origin: China
• HS Code: 2513200000
• Production Capacity: 50000 Tons/Year
• Package Size: 1000.00cm * 1000.00cm * 900.00cm
• Package Gross Weight: 1000.000kg

Product Description

Product Description

Garnet sand, a naturally inert mineral, embodies the geological wonder of sharp, angular, twelve-sided crystals known as rhombic dodecahedrons. With a remarkable hardness of 7.5 to 8.5 on the Mohs scale, these crystals boast superior abrasive qualities, making them an ideal choice for diverse industrial applications where excellence is the benchmark.

APPLICATIONS
Garnet sand, with its multifaceted capabilities, finds extensive usage in polishing glass screens, single crystal silicon, and optical lenses. It also serves as an indispensable medium for rust sand blasting and precise water jet cutting. As a versatile sandblasting abrasive media, this garnet sand excels in removing rust, paint, and corrosion, ensuring suitability for various applications across metals, bricks, concrete, and masonry surfaces.

PRODUCTION PROCESS
Extraction:
Mining: Derived from either alluvial deposits or hard rock formations, garnet sand extraction varies with the deposit type. Alluvial mining involves meticulous washing and screening, whereas hard rock mining requires precise drilling, blasting, and crushing to access this valuable mineral.

Crushing and Grinding:
Primary Crushing: The extracted garnet ore undergoes initial crushing to smaller, manageable pieces using robust jaw or gyratory crushers, setting the stage for further refinement.
Secondary Crushing: Achieving the desired granularity, the material undergoes secondary crushing through efficient cone or impact crushers.

Separation:
Screening: Utilizing advanced vibrating screens or sieves, the crushed material is meticulously screened to segregate garnet particles from waste rock, ensuring precise particle classification by size.
Gravity Separation: Employing gravity-based techniques like jigging or spiral concentration, garnet is separated from lighter impurities, exploiting density differences to ensure purity.
Magnetic Separation: To ensure the highest quality, magnetic separators are employed to extract magnetic minerals or impurities, guaranteeing the purity of the garnet sand.

Washing and Drying:
Washing: A thorough washing process removes impurities, clay, and dust from the garnet sand, conducted in washing plants or with hydrocyclones, ensuring a pristine product.
Drying: Post-washing, the garnet sand is expertly dried using rotary or fluidized bed dryers to eliminate moisture, preparing it meticulously for further processing or packaging.

Milling (Optional):
Fine Grinding: Depending on specific application needs, the garnet sand may undergo additional milling to achieve finer particle sizes, a process typically facilitated by ball or roller mills.

Screening and Classification:
Size Classification: Rigorous screening and classification ensure that the dried garnet sand meets industry standards or customer specifications, using vibrating screens and air classifiers for precision.

Quality Control:
Inspection and Testing: Comprehensive quality control tests are administered to ascertain that the garnet sand adheres to specified standards, evaluating particle size distribution, hardness, purity, and contaminant absence.
Surface Treatment (Optional):

Coating or Polishing: Tailored surface treatments may be applied to enhance properties like abrasiveness or chemical resistance, aligning with the intended use of the garnet sand.

Storage: To preserve its superior quality and prevent contamination, the packaged garnet sand should be stored in a dry, controlled environment, ensuring its readiness for any application.


 

TYPICAL CHEMICAL ANALYSIS
Al2O3	24.51%
SiO2	37.07%
Fe2O3	4.35%
FeO	18.84%
MgO	6.01%
CaO	6.20%
MnO	0.18%
TiO2	0.47%

PHYSICAL PROPERTIES
Color	Heavy red, orange red, rose red, brown
Shape	Angular, edge sharp
Crystal Form	Isometric system
Specific Gravity	3.5
Hardness	7.0-7.9 Mohs scale
Melting Temperature	1350 °C

Detailed Photos

 

Product Parameters

Available Grain Sizes for Optimal Performance
Mesh Sizes: Choose from a variety, including 30/60, 40/80, 50/100, 50/120, 60/100, 60/150, 80/120, and 80/150 to suit your specific needs.
Grit Options: Select from an extensive range of grit sizes like 16, 20, 24, 30, 36, 46, 54, 60, 70, 80, 90, 100, 120, 150, 180, and 220 for precise blasting media applications.

Packaging & Shipping

Small Bags:
Weight: Typically offered in convenient sizes of 25 kg (55 lbs) or 50 kg (110 lbs).
Material: Crafted from robust materials like polyethylene or polypropylene for durability.
Features: Expertly sealed to guard against moisture and contamination, equipped with handles or ties for seamless handling.
Applications: Perfect for precise, smaller-scale needs in laboratories or industries demanding exact amounts.

Bulk Bags:
Weight: Available in substantial sizes ranging from 500 kg (1100 lbs) to 2000 kg (4400 lbs) jumbo bags, also known as FIBC (Flexible Intermediate Bulk Containers).
Material: Constructed with high-quality woven polypropylene, often incorporating a polyethylene liner for superior moisture protection.
Features: Designed with lifting loops for effortless transport using forklifts or cranes, including spout top and discharge bottom options for precise filling and emptying.
Applications: Perfectly suited for extensive industrial applications, bulk storage, and efficient transport.

Drums and Barrels:
Weight: Generally supplied in 200 L (53 gallons) drums.
Material: Fabricated from sturdy metal or high-density polyethylene for optimal protection.
Features: Secured with tamper-evident seals, designed to be moisture-resistant and stackable, ensuring efficient storage.
Applications: Ideal for scenarios demanding additional protection from environmental factors or streamlined handling in automated systems.

Custom Packaging:
Options: Offering bespoke packaging solutions tailored to meet specific customer demands.
Features: Provides custom weights, materials, and labeling options to fulfill unique requirements.
Applications: Tailored for specialized industries or unique applications that necessitate specific packaging standards.

Labeling and Documentation:
Identification: Each package is meticulously labeled with essential product details, including grade, grit size, weight, and batch number for clarity.
Safety Information: Labels are comprehensive, including critical safety and handling instructions to ensure secure usage.
Compliance: Adheres to international shipping regulations and industry benchmarks for packaging compliance.

 

Company Profile

Luoyang Frere Import and Export Trading Co., Ltd. stands as a beacon of excellence in the realm of refractory materials and abrasive media. Distinguished by our seamless integration of industry insights and trade acumen, we are fortified with state-of-the-art testing facilities and unmatched technical prowess. Nestled in the heart of Luoyang city, Henan province, our two factories have been perfecting the art of producing Brown Fused Alumina (BFA) and White Fused Alumina (WFA) for an impressive 24 years.

Harnessing the strength of our robust factory alliances, we proudly present an array of premium Cutting Wheels, Grinding Wheels, and Flap Discs, all offered at highly competitive rates. Our products have garnered widespread acclaim and trust, adeptly addressing the dynamic economic and social needs of today's market. Our unwavering commitment to quality and customer satisfaction ensures that our offerings not only meet but often exceed the most stringent standards.

At Luoyang Frere, we cherish the value of enduring partnerships and eagerly anticipate the chance to collaborate with your esteemed company. With an enthusiastic team ready to cater to your needs, we are poised to contribute significantly to your success in the near future.
 

Our Advantages

1. High-Quality Products & Competitive Pricing: At LUOYANG FRERE IMPORT AND EXPORT TRADING CO., LTD., we pride ourselves on sourcing and supplying premium-grade abrasive and refractory materials. These products meet the most stringent international standards, offering exceptional performance and reliability across various industrial applications. Through our robust partnerships with leading manufacturers and our streamlined supply chain management, we are able to offer highly competitive prices, ensuring you receive the finest quality without any compromise.

2. Custom Solutions: We expertly craft solutions tailored to your unique specifications, offering customizable packaging, precise product specifications, and flexible delivery schedules. This bespoke service guarantees optimal satisfaction and convenience, addressing your specific needs with precision.

3. Expertise and Experience: Our dedicated team comprises seasoned industry experts with vast knowledge and hands-on experience. This empowers us to deliver invaluable technical support and expert guidance, ensuring our customers benefit from our extensive expertise.

4. Quality Assurance: At every step of the procurement and delivery process, we enforce rigorous quality control measures. This ensures that all our products consistently meet the highest standards of quality, reaffirming our commitment to excellence.

5. Sustainability and Environmental Responsibility: We are unwavering in our dedication to sustainability and environmental stewardship. Our eco-friendly products and solutions are designed to help our clients significantly reduce their environmental footprint, aligning with global ecological goals.

6. Customer-Centric Approach: Our unrivaled customer-centric approach places your needs and preferences at the forefront. We are committed to delivering exceptional customer service and fostering long-term partnerships built on trust and shared success, ensuring you always feel valued and supported.

After Sales Service

At Frere company, we uphold our steadfast commitment to our esteemed clientele long after the initial transaction. Our all-encompassing after-sales service is meticulously crafted to ensure your unwavering satisfaction and ongoing success with our exceptional products. Here's what distinguishes us as your premier choice for abrasive and refractory needs:

1. Technical Support:
Our elite team of seasoned engineers and technical specialists is at your disposal to deliver unparalleled expert guidance and support. From selecting the perfect product to mastering application techniques and troubleshooting, we are dedicated to helping you achieve exemplary outcomes.

2. Product Training:
We provide comprehensive training programs, designed to empower your team with the skills necessary for effective and safe product utilization. Our curriculum covers everything from fundamental handling to intricate application methods, meticulously tailored to address your unique requirements.

3. Warranty and Repairs:
Our products are backed by a formidable warranty. Should any issues arise, our devoted service team is ready to offer swift repairs or replacements, ensuring your operations remain uninterrupted and efficient.

4. Regular Follow-ups:
Our commitment to proactive customer service is unwavering. Our team will perform regular follow-ups to evaluate the performance of our products and gather insightful feedback. This enables us to continually refine our offerings, perfectly aligning them with your evolving needs.

5. Maintenance Services:
To enhance the longevity and performance of our products, we offer specialized maintenance services. Our experts will assist you in developing a strategic maintenance schedule and provide on-site support to ensure your equipment operates at peak efficiency.

6. Rapid Response:
In the face of pressing issues, our rapid response team is poised to deliver immediate support. Recognizing the critical nature of timely solutions, we are committed to resolving any challenges with utmost urgency.

7. Spare Parts Availability:
We maintain an extensive inventory of spare parts, ensuring you have expeditious access to essential components. Our streamlined logistics network ensures quick delivery, minimizing downtime and ensuring seamless operational continuity.

8. Customer Feedback Loop:
Your feedback is a cornerstone of our continuous improvement process. We actively solicit your insights on our products and services, using them to drive innovation and exceed your expectations at every turn.

9. 24/7 Customer Service:
Our dedicated customer service team stands by 24/7, ready to address any inquiries or concerns. Whether you have a simple question or face an urgent situation, we are unwavering in our commitment to support you whenever needed.