Walnut Shell Abrasive Grains for Versatile Industrial Performance Solutions

Product Details
Customization: Available
Natural Abrasive Type: Walnut Shell
Artificial Abrasive Type: Walbut Shell
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  • Walnut Shell Abrasive Grains for Versatile Industrial Performance Solutions
  • Walnut Shell Abrasive Grains for Versatile Industrial Performance Solutions
  • Walnut Shell Abrasive Grains for Versatile Industrial Performance Solutions
  • Walnut Shell Abrasive Grains for Versatile Industrial Performance Solutions
  • Walnut Shell Abrasive Grains for Versatile Industrial Performance Solutions
  • Walnut Shell Abrasive Grains for Versatile Industrial Performance Solutions
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  • Overview
  • Product Description
  • Detailed Photos
  • Product Parameters
  • Application
  • Packaging & Shipping
  • Company Profile
  • Our Advantages
  • After Sales Service
Overview

Basic Info.

Model NO.
customized
Application
Metal Parts
Function
Surface Deburring
Source
Natural Abrasives
Particle Size
Powder
Hardness
Conventional Abrasive
Base Material
Crushed Walnut Shells
Color
Light to Dark Brown
Form
Granular
Specific Gravity
1.2 - 1.4 G/Cm³
Bulk Density
35 - 50 Lb/FT³ (560 - 800 Kg/M³)
Transport Package
Samll Bag Put in Ton Bag.
Specification
customized.
Trademark
Frere
Origin
China
HS Code
1404909090
Production Capacity
50000 Tons/Year

Packaging & Delivery

Package Size
30.00cm * 30.00cm * 30.00cm
Package Gross Weight
5.000kg

Product Description

Product Description

Walnut Shell Abrasive Grains for Versatile Industrial Performance Solutions
Our Walnut Shell Abrasive Media stands out as a pinnacle of eco-friendly innovation, derived from the finest crushed walnut shells. Celebrated for its exceptional versatility and gentle abrasive prowess, this natural wonder is an indispensable asset across countless industrial and cleaning domains. Embrace the future of environmentally-conscious practices with this biodegradable marvel, which not only champions surface preservation but also elevates cleaning and polishing efficiency to new heights. Experience a non-toxic alternative to conventional sandblasting methods, ensuring delicate surfaces remain pristine and unharmed.

 

Key Features:
Eco-Friendly: Crafted from renewable resources, our walnut shells are the epitome of biodegradable, non-toxic brilliance, seamlessly safeguarding our planet without compromise.
Gentle Abrasion: Revel in the soft yet potent abrasive capabilities, tailor-made for the meticulous cleaning and polishing of sensitive surfaces, all while ensuring zero damage.
Durability: Boasting remarkable resistance to breakage, our walnut shell media guarantees prolonged performance and exceptional value, making it an economical staple for continuous use.
Versatile Applications: Perfectly engineered for a myriad of applications, including cleaning, polishing, paint removal, and meticulous surface preparation, our product meets diverse industrial needs with ease.

Technical Specifications:
Material: Premium crushed walnut shells
Hardness: Enjoy a balanced hardness range of 2.5 - 3.5 on the Mohs scale, ideal for various tasks.
Specific Gravity: With a specific gravity approximating 1.2 - 1.4, our walnut shells maintain consistency and reliability.
Particle Size: Offered in a spectrum of grades-from fine to medium to coarse-catering to every application necessity.
Color: A captivating palette ranging from light to deep, rich brown.


 

Detailed Photos

Walnut Shell Abrasive Grains for Versatile Industrial Performance Solutions
PRODUCTION PROCESS


Collection of Raw Material:
Walnut Harvesting: In the thriving walnut industry, shells are collected as a natural byproduct. After the nutritious nuts are harvested and the delectable edible portions are carefully removed, the remaining resilient shells are meticulously gathered for further processing into industrial solutions.

Cleaning and Sorting:
Initial Cleaning: The gathered walnut shells undergo a thorough cleaning process to eliminate any lingering walnut meat, dust, dirt, and other impurities, ensuring purity and quality.
Sorting: The shells are meticulously sorted to remove any large debris or foreign materials. This can be efficiently done either manually or with advanced mechanical sorting equipment to ensure optimal quality.

Crushing:
Primary Crushing: The cleaned and sorted walnut shells are introduced to crushers, where they are expertly broken down into smaller, more manageable pieces, ensuring they are of a size suitable for further precision processing.
Secondary Crushing: For achieving the desired granularity, further crushing may be needed. State-of-the-art hammer mills, roller mills, or impact crushers are employed to obtain the perfect texture for industrial application.

Screening and Classification:
Size Classification: The finely crushed walnut shells are passed through a series of expertly calibrated screens to classify them into distinct size grades, ensuring the final product meets the specific size requirements for superior sandblasting applications.
Air Classification (Optional): For those who seek even finer control over particle size distribution, air classifiers offer the precision to separate crushed shells into exact size fractions, enhancing the tailored requirements of the end product.

Dust Removal:
Cyclone Separators and Dust Collectors: Advanced cyclone separators and dust collectors are used to eliminate any fine dust generated during crushing and screening. This crucial step guarantees the final product is pristine, free from fine dust particles that could potentially hinder the performance of the sandblasting media.

Quality Control:
Testing: Rigorous testing of the processed walnut shell media ensures that it meets all required specifications. This includes meticulous checks for particle size distribution, hardness, and cleanliness, assuring unmatched quality.
Inspection: Comprehensive visual inspections and stringent quality control measures are applied to ensure the unwavering consistency and superior quality of the final product, ready for industry demands.

This comprehensive process assures that the walnut shell media is of unparalleled quality, perfectly suited for sandblasting applications where a gentle yet effective abrasive is essential. Eco-friendly and less harsh compared to traditional sandblasting materials, it is the ideal choice for delicately cleaning and polishing sensitive surfaces.

Product Parameters

 

Particle Size Distribution:

Our Walnut Shell Abrasive Grains are meticulously crafted to offer a wide array of particle sizes, tailored for a multitude of applications. From the coarse to the fine, each grade is designed to meet unique industrial needs.
Choose from our versatile offerings: Coarse grades available in 12/20 and 20/40 mesh, or opt for the precision of fine grades, ranging from 40/100 to 100/200 mesh.
Surface Area:

Experience a significant advantage with our finer grades, which boast an impressive surface area. This feature is crucial for precision tasks, such as filtration and advanced polishing techniques.
Abrasion Resistance:

Engineered with premium quality, our grains exhibit exceptional resistance to abrasion, making them an ideal choice for demanding polishing and blasting applications.

 
Material Composition
Base Material Crushed walnut shells
Color Light to dark brown
Form Granular
Physical Properties
Hardness 2.5 - 3.5 on the Mohs scale
Specific Gravity 1.2 - 1.4 g/cm³
Bulk Density 35 - 50 lb/ft³ (560 - 800 kg/m³)
Shape Angular to sub-angular, with irregular edges
Moisture Content Typically less than 8%
pH Neutral to slightly alkaline (pH 6.5 - 7.5)
Solubility Insoluble in water
Thermal Conductivity Low thermal conductivity, making it safe for use in high-temperature applications
Dust Generation Low dust generation compared to other abrasive media

Application

Applications:
Sandblasting: Perfect for delicate sandblasting tasks, walnut shell abrasive grains expertly cleanse and polish a variety of surfaces-metals, wood, glass, and stone-while preserving the integrity of the material, ensuring no etching or damage occurs.

Deburring: Highly effective for eliminating burrs and sharp edges from metal and plastic components, this natural media delivers a flawlessly smooth finish that enhances the quality of the parts.

Paint and Coating Removal: Effortlessly strip away old paint, varnish, and coatings without compromising the substrate, making it an invaluable tool for restoration and maintenance projects.

Tumbling Media: Ideal for use in vibratory and rotary tumblers, this media excels in polishing and finishing intricate jewelry, metal parts, and other delicate items, achieving a brilliant shine.

Filtration: Valued for its superior adsorption properties, it is employed in both water and air filtration systems, enhancing purification processes with its natural efficiency.

Benefits:
Non-Abrasive Cleaning: Guarantees surfaces are meticulously cleaned without incurring scratches or pitting, maintaining their pristine, original condition through gentle yet thorough action.

Cost-Effective: Enjoy a budget-friendly, reusable solution that can be applied multiple times, significantly reducing expenses associated with abrasive cleaning and polishing tasks.

Health and Safety: Designed to produce minimal dust, this media reduces the health risks linked to inhalation of fine particles, making it a safer choice for blasting operations.
Walnut Shell Abrasive Grains for Versatile Industrial Performance Solutions

Walnut shell abrasive media provides a powerful yet eco-conscious solution for a broad spectrum of cleaning and surface preparation needs. Its unique blend of gentle abrasion and robustness makes it a favored option for industries spanning automotive, aerospace, jewelry, and filtration. Opt for walnut shell media to embrace a sustainable, efficient, and effective approach to your abrasive requirements.

 

Packaging & Shipping

Walnut Shell Abrasive Grains for Versatile Industrial Performance Solutions
Packaging:
Bagging: Our final product is meticulously packaged into bags or containers tailored to our customer's specific needs. We offer a variety of packaging choices, including robust bulk bags, convenient smaller sacks, or sturdy drums, ensuring flexibility and convenience for every application.
Labeling: Each package is accompanied by a precise label, featuring crucial information such as particle size, batch number, and other pertinent details. This guarantees impeccable traceability and steadfast quality assurance, so you can trust in the integrity of our product.

 

Storage and Distribution:
Storage: The packaged walnut shell media is diligently stored in a dry, controlled environment. This careful storage is essential to uphold its superior quality and to prevent any form of contamination, ensuring it reaches you in perfect condition.
Distribution: Our final product is efficiently distributed to an array of clients, spanning sandblasting companies, abrasive suppliers, and other discerning end-users, providing you with consistent and reliable performance solutions.
Walnut Shell Abrasive Grains for Versatile Industrial Performance Solutions

 

Company Profile

Luoyang Frere Import and Export Trading Co., Ltd. stands as a beacon of excellence in the trading industry, particularly in the realm of refractory materials and abrasive media. Our unique synthesis of industrial prowess and trade acumen allows us to offer unparalleled services. Well-equipped testing facilities and a wealth of technical expertise bolster our standing. Situated in the culturally rich city of Luoyang, Henan province, our two factories bring forth 24 years of unparalleled experience in crafting both Brown Fused Alumina (BFA) and White Fused Alumina (WFA).

By harnessing the power of our strong factory alliances, we provide exceptional Cutting Wheels, Grinding Wheels, and Flap Discs that are both high in quality and competitively priced. Our products have garnered vast acclaim and trust, adeptly catering to the dynamic and ever-evolving economic and social landscape. Our unwavering commitment to quality and customer satisfaction ensures that our products consistently adhere to the highest standards of excellence.

At Luoyang Frere, we cherish and prioritize long-term partnerships, eagerly anticipating the chance to collaborate with your esteemed company. Our dedicated team is poised to support your distinctive needs, propelling your success and fostering mutual growth in the near future.


Walnut Shell Abrasive Grains for Versatile Industrial Performance Solutions

Our Advantages

1. High-Quality Products & Competitive Pricing: We are proud to supply only top-tier abrasive and refractory materials that adhere to strict international standards, ensuring unmatched performance and reliability in a wide array of industrial applications. By leveraging strong partnerships with manufacturers and a streamlined supply chain, we offer our clients incredibly competitive prices while maintaining the utmost quality.

2. Custom Solutions: We excel in providing tailored solutions that cater to the unique requirements of our customers. Whether it's customized packaging, specific product specifications, or flexible delivery schedules, we ensure optimal satisfaction and convenience for a personalized experience.

3. Expertise and Experience: Our team is composed of industry veterans possessing profound knowledge and extensive experience, allowing us to offer invaluable technical support and insightful guidance to our clients.

4. Quality Assurance: We employ stringent quality control measures at every phase of our procurement and delivery process, guaranteeing that our products consistently meet the highest standards of quality and reliability.

5. Sustainability and Environmental Responsibility: We are steadfast in our commitment to sustainability and environmental responsibility. Our range of eco-friendly products and solutions empowers our customers to minimize their environmental footprint effectively.

6. Customer-Centric Approach: Our unwavering commitment to a customer-centric approach means we always prioritize our clients' needs and preferences. We deliver exceptional customer service and cultivate long-lasting partnerships grounded in trust and mutual benefit.

After Sales Service

At Frere Company, we hold a steadfast commitment to our customers, ensuring our dedication extends far beyond mere transactions. Our all-encompassing after-sales service is crafted to guarantee your lasting satisfaction and success with our innovative products. By choosing us as your trusted abrasive and refractory supplier, you unlock the door to an exceptional service experience:

1. Expert Technical Support:
Our distinguished team of seasoned engineers and technical specialists is at your service, ready to offer unparalleled advice and support. Whether you're seeking guidance on product selection, mastering application techniques, or troubleshooting challenges, we are your partners in achieving optimal results.

2. Comprehensive Product Training:
We provide extensive training programs that empower your team to harness the full potential of our products with confidence and safety. From foundational handling to advanced application strategies, our training is precisely tailored to suit your unique needs, ensuring operational excellence.

3. Reliable Warranty and Repairs:
Every product is backed by a strong warranty commitment. Should you encounter any issues, our dedicated service team stands ready to deliver prompt repairs or replacements, minimizing disruptions and ensuring the seamless flow of your operations.

4. Proactive Regular Follow-ups:
Embodying our philosophy of proactive customer service, we conduct regular follow-ups to assess the performance of our products and capture your valuable feedback. This cycle of improvement ensures our offerings evolve to meet and exceed your expectations.

5. Tailored Maintenance Services:
To extend the lifespan and boost the efficiency of our products, we deliver comprehensive maintenance services. Our experts work with you to establish a custom maintenance schedule and provide on-site support, ensuring your equipment remains at peak performance.

6. Swift Rapid Response:
Facing an urgent issue? Our rapid response team is poised to offer immediate assistance. Recognizing the critical nature of time in your operations, we are committed to resolving any hurdles with the utmost urgency.

7. Comprehensive Spare Parts Availability:
Our extensive inventory of spare parts ensures you have swift access to the essential components required for maintenance. Through our efficient logistics network, we guarantee fast delivery, minimizing downtime and maintaining seamless operations.

8. Engaging Customer Feedback Loop:
Your feedback is a cornerstone of our improvement strategy. We actively solicit your insights on our products and services, leveraging them to fuel ongoing enhancements. Our mission is to surpass your expectations at every interaction.

9. Round-the-Clock 24/7 Customer Service:
Our devoted customer service team is available around the clock, ready to address any concerns or inquiries you might have. Be it a routine question or an emergency situation, we stand by your side, providing unwavering support whenever you need it.

Walnut Shell Abrasive Grains for Versatile Industrial Performance Solutions

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