Natural Waterjet Cutting Garnet Sand for Eco-Conscious Industrial Use

• Customization: Available
• Natural Abrasive Type: Garnet
• Artificial Abrasive Type: Garnet Abrasive
• Model NO.: 80 mesh
• Function: Surface Deburring
• Source: Natural Abrasives
• Particle Size: Abrasive
• Hardness: Conventional Abrasive
• Al2O3: 24.51%
• Sio2: 37.07%
• Fe2o3: 4.35%
• Feo: 18.84%
• MGO: 6.01%
• Cao: 6.2%
• Mno: 0.18%
• TiO2: 0.47%
• Color: Heavy Red, Orange Red, Rose Red, Brown
• Shape: Angular, Edge Sharp
• Transport Package: 25 Kg Bag, 40 Bags in One Ton Bag.
• Specification: customized.
• Trademark: Frere
• Origin: China
• HS Code: 2513200000
• Production Capacity: 50000 Tons/Year
• Package Size: 1000.00cm * 1000.00cm * 900.00cm
• Package Gross Weight: 1000.000kg

Product Description

Product Description

Garnet sand is a naturally occurring and chemically inert mineral, renowned for its unique, sharp, angular, twelve-sided crystal structure, officially known as a rhombic dodecahedron, with an impressive hardness rating ranging from 7.5 to 8.5 on the Mohs scale. These exceptional physical attributes make garnet sand an unparalleled abrasive, perfectly suited for a wide array of industrial applications.

APPLICATIONS
Garnet sand is celebrated for its versatility across numerous applications, including the meticulous polishing of glass screens, single crystal silicon, and optical lenses. It is also a trusted medium for rust sand blasting and waterjet cutting. As a robust sandblasting abrasive, garnet sand effectively removes rust, paint, and corrosion, making it ideal for diverse surfaces such as metal, brick, concrete, and masonry.

PRODUCTION PROCESS
Extraction:
Mining: Garnet sand is sourced from alluvial deposits or extracted from solid rock formations, with the mining method contingent on the type of garnet deposit. Alluvial mining employs washing and screening techniques, whereas hard rock mining includes drilling, blasting, and crushing to access the garnet-rich material.

Crushing and Grinding:
Primary Crushing: The extracted garnet ore is initially broken down into more manageable pieces through the use of jaw or gyratory crushers.
Secondary Crushing: Additional crushing is performed using cone crushers or impact crushers to achieve the requisite particle size for further processing.

Separation:
Screening: The crushed garnet is meticulously screened to segregate valuable garnet particles from waste rock, employing vibrating screens or sieves for precise size classification.
Gravity Separation: Advanced gravity-based techniques such as jigging or spiral concentration are utilized to differentiate garnet from lighter impurities, capitalizing on density variations.
Magnetic Separation: State-of-the-art magnetic separators are employed to eliminate any magnetic minerals or impurities from the garnet sand, ensuring purity.

Washing and Drying:
Washing: Garnet sand undergoes thorough washing to eradicate any residual impurities, clay, or dust, utilizing water via washing plants or hydrocyclones for optimal cleanliness.
Drying: Post-washing, the garnet sand is meticulously dried with rotary dryers or fluidized bed dryers to expunge moisture, preparing it for subsequent processing or packaging.

Milling (Optional):
Fine Grinding: Depending on specific applications, the garnet sand can undergo additional milling to attain ultra-fine particle sizes, utilizing ball mills or roller mills for this precision task.

Screening and Classification:
Size Classification: The dried garnet sand is expertly screened and classified into various size ranges, conforming to stringent industry standards or tailored customer specifications, achieved through vibrating screens and air classifiers for exact sizing.

Quality Control:
Inspection and Testing: Rigorous quality control assessments are conducted to ensure the garnet sand meets exacting standards, examining parameters such as particle size distribution, hardness, purity, and freedom from contaminants.
Surface Treatment (Optional):

Coating or Polishing: Based on its intended application, the garnet sand may undergo surface treatments to amplify specific properties, such as enhanced abrasiveness or increased chemical resistance, ensuring optimal performance.

Storage: The packaged garnet sand is stored in a meticulously controlled environment, safeguarding its pristine quality and preventing any potential contamination.


 

TYPICAL CHEMICAL ANALYSIS
Al2O3	24.51%
SiO2	37.07%
Fe2O3	4.35%
FeO	18.84%
MgO	6.01%
CaO	6.20%
MnO	0.18%
TiO2	0.47%

PHYSICAL PROPERTIES
Color	Heavy red, orange red, rose red, brown
Shape	Angular, edge sharp
Crystal Form	Isometric system
Specific Gravity	3.5
Hardness	7.0-7.9 Mohs scale
Melting Temperature	1350 °C

Detailed Photos

 

Product Parameters

GRAIN SIZES AVAILABLE
Mesh: Our premium garnet sand is offered in a variety of mesh sizes including 30/60, 40/80, 50/100, 50/120, 60/100, 60/150, 80/120, 80/150, ensuring precise and efficient cutting for your industrial demands.
Grit: Choose from our extensive grit size range: 16, 20, 24, 30, 36, 46, 54, 60, 70, 80, 90, 100, 120, 150, 180, 220. Perfectly tailored to meet your specific abrasive needs with eco-conscious precision.

Packaging & Shipping

Small Bags:
Weight: Typically available in convenient 25 kg (55 lbs) or 50 kg (110 lbs) bags, ensuring easy handling and precise quantities for all your needs.
Material: Crafted from robust materials such as polyethylene or polypropylene, providing durability and reliability.
Features: Expertly sealed to guard against moisture ingress and contamination, complete with practical handles or ties for effortless handling.
Applications: Perfect for smaller-scale usage, whether in laboratories or industries that demand exact quantities and precision.

Bulk Bags:
Weight: Available in substantial 500 kg (1100 lbs) to 2000 kg (4400 lbs) jumbo bags, also known as FIBC - Flexible Intermediate Bulk Containers, ideal for large-scale needs.
Material: Constructed from resilient woven polypropylene fabric, often with an added polyethylene liner to ensure superior moisture protection.
Features: Comes equipped with lifting loops for straightforward transport via forklifts or cranes, with spout top and discharge bottom options for controlled and efficient filling and emptying.
Applications: Tailored for large-scale industrial applications, providing optimal solutions for bulk storage and transport.

Drums and Barrels:
Weight: Typically offered in 200 L (53 gallons) drums, suited for various industrial applications.
Material: Fashioned from either sturdy metal or high-density polyethylene, designed to withstand diverse conditions.
Features: Secured with tamper-evident seals, offering moisture resistance and stackability for maximized storage efficiency.
Applications: Ideal for when additional protection from environmental factors is necessary, or for streamlined handling in automated processes.

Custom Packaging:
Options: Providing bespoke packaging solutions meticulously tailored to satisfy specific customer requirements.
Features: Customizable weights, materials, and labeling options are available to meet the unique needs of our clients.
Applications: Perfectly suited for specialized industries or unique applications that demand precise packaging standards.

Labeling and Documentation:
Identification: Every package is meticulously labeled with essential product information including grade, grit size, weight, and batch number for easy identification.
Safety Information: Labels are comprehensive, including all necessary safety and handling instructions to ensure safe usage.
Compliance: Our packaging meets and exceeds international shipping regulations and industry standards, ensuring peace of mind.

 

Company Profile

Luoyang Frere Import and Export Trading Co., Ltd. stands as a beacon of excellence in the trading sphere, with a sharp focus on refractory materials and abrasive media. Fusing industry with trade in a seamless synergy, we pride ourselves on state-of-the-art testing facilities and an unparalleled depth of technical prowess. Our two strategically positioned factories in Luoyang city, Henan province, encapsulate 24 years of rich experience and expertise in the production of superior Brown Fused Alumina (BFA) and White Fused Alumina (WFA).

Harnessing the power of our strong alliances with manufacturing giants, we bring to the fore an exquisite selection of Cutting Wheels, Grinding Wheels, and Flap Discs, all offered at prices that redefine competitiveness. Our products are more than just commodities-they are trusted partners in progress, fulfilling the ever-shifting economic and social aspirations of the modern market with finesse. Our unwavering dedication to quality and customer satisfaction guarantees that our offerings are consistently aligned with the pinnacle of industry standards.

At the heart of Luoyang Frere is a commitment to building enduring relationships, and we eagerly anticipate the privilege of forging a collaborative future with your esteemed company. Our dynamic team is poised to offer tailored support, keenly focused on propelling your success to new heights in the near future.
 

Our Advantages

1. High-Quality Products & Competitive Pricing: We pride ourselves on sourcing and supplying high-caliber abrasive and refractory materials that not only meet but often exceed stringent international standards. Our offerings ensure superior performance and reliability across a diverse range of industrial applications. By leveraging our robust partnerships with manufacturers and optimizing our supply chain management, we deliver exceptionally competitive prices without ever sacrificing quality.

2. Custom Solutions: At LUOYANG FRERE IMPORT AND EXPORT TRADING CO., LTD., we excel in providing bespoke solutions tailored to meet each customer's unique requirements. This includes offering customized packaging, specific product specifications, and adaptable delivery schedules, all meticulously designed to ensure maximum satisfaction and convenience.

3. Expertise and Experience: Our elite team of industry experts is enriched with extensive knowledge and experience. This empowers us to deliver insightful technical support and invaluable guidance to our esteemed customers, ensuring they receive the best possible service.

4. Quality Assurance: Through the implementation of rigorous quality control measures at every stage of procurement and delivery, we ensure that our products consistently adhere to the highest quality standards. Our commitment to excellence is unwavering.

5. Sustainability and Environmental Responsibility: We are deeply committed to sustainability and environmental stewardship. By offering eco-friendly products and solutions, we empower our customers to significantly reduce their environmental impact while still achieving their business goals.

6. Customer-Centric Approach: Our customer-centric philosophy ensures that we place the utmost priority on our clients' needs and preferences. We are dedicated to delivering exceptional customer service, fostering long-term partnerships built on trust, and ensuring mutual benefit.

After Sales Service

At Frere company, we hold a steadfast belief that our commitment to our customers extends far beyond the initial transaction. Our comprehensive after-sales service is meticulously crafted to ensure your ongoing satisfaction and success with our offerings. When you select us as your trusted abrasive and refractory supplier, you can anticipate unparalleled support and care:

1. Technical Support:
Our dedicated team of seasoned engineers and technical specialists stands ready to offer unparalleled expertise and guidance. Whether you require assistance in product selection, mastering application techniques, or troubleshooting, we are here to empower you to achieve exemplary outcomes.

2. Product Training:
We provide comprehensive training programs to ensure your team is exceptionally prepared to utilize our products with utmost efficiency and safety. Our training encompasses everything from fundamental handling procedures to advanced application methods, all tailored to meet your unique requirements.

3. Warranty and Repairs:
Every product we offer is backed by a robust warranty. In the rare event of an issue, our dedicated service team is poised to deliver swift repairs or replacements, minimizing any disruption to your operations and ensuring seamless continuity.

4. Regular Follow-ups:
We champion proactive customer service. Our team conducts regular follow-ups to monitor product performance and gather insightful feedback. This iterative process allows us to continuously refine and adapt our offerings to better align with your evolving needs.

5. Maintenance Services:
To extend the longevity and enhance the efficiency of our products, we offer comprehensive maintenance services. Our experts collaborate with you to develop tailored maintenance schedules and provide on-site support, keeping your equipment in peak operational condition.

6. Rapid Response:
Should an urgent issue arise, our rapid response team is at your disposal to deliver immediate and effective solutions. We recognize the critical importance of time in your operations and are committed to resolving any challenges with utmost speed and efficiency.

7. Spare Parts Availability:
We maintain an extensive inventory of spare parts, ensuring you have instant access to essential components. Our streamlined logistics network guarantees expedited delivery, reducing downtime and maintaining the seamless operation of your business.

8. Customer Feedback Loop:
Your feedback is of the highest value to us. We actively solicit your insights on our products and services, using this information to foster continuous enhancement. Our ambition is to consistently surpass your expectations at every touchpoint.

9. 24/7 Customer Service:
Our devoted customer service team is available around the clock to address any inquiries or issues you might encounter. Whether it's a straightforward question or an emergency, we stand ready to provide unwavering support and assistance.